Articles
1.
№5-6, 2018
УДК 669.017:669.018.44
Toloraya V.N.1, Nekrasov S.N.1, Ostroukhova G.A.1
COMPARATIVE ANALYSIS OF STRUCTURE AND PROPERTIES OF CASTINGS FROM SUPERALLOYS PRODUCED ON UVNK AND PMP TYPE UNITS
The article presents a review of data showing the influence of technology of the high-gradient directional solidification with cooling of casting mold in molten low-melting metal (aluminum or tin) on structure and properties of single-crystals of nickel-base superalloys in comparison with the directional solidification method with radiant cooling of the mold.
Keywords: technology of the high-gradient directional solidification (HGDS), directional solidification method (DS), nickel-base superalloys, directional and single-crystal structures.
Reference List
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2. Mclean M. Directionally solidified materials for high temperature service. London: Metal Society, 1983. P. 118.
3. Mclean M. Directionally solidified materials for high temperature service. London: Metal Society, 1983. P. 122.
4. Shalin R.E., Svetlov I.L., Tolorayya V.N. Monokristally nikelevykh zharoprochnykh splavov [Monocrystals of nickel hot strength alloys]. M.: Mashinostroenie, 1997. S. 122.
5. Mclean M. Directionally solidified materials for high temperature service. London: Metal Society, 1983. P. 123.
6. Kablov E.N., Bondarenko Yu.A., Echin A.B. Razvitiye tekhnologii napravlennoy kristallizatsii liteynykh vysokozharoprochnykh splavov s peremennym upravlyayemym temperaturnym gradiyentom [Development of technology of cast superalloys directional solidification with variable controlled temperature gradient] // Aviacionnyye materialy i tehnologii. 2017. №S. S. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
7. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine en-gines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. S. 318.
8. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine en-gines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. S. 321.
9. Petrushin N.V., Ospennikova O.G., Svetlov I.L. Monokristallicheskie zharoprochnye nikelevye splavy dlya turbinnyh lopatok perspektivnyh GTD [Single-crystal Ni-based superalloys for turbine blades of advanced gas turbine engines] // Aviacionnye materialy i tehnologii. 2017. №S. S. 72−103. DOI: 10.18577/2071-9140-2017-0-S-72-103.
10. Petrushin N.V., Ospennikova O.G., Elyutin E.S. Renij v monokristallicheskih zharoprochnyh nikelevyh splavah dlya lopatok gazoturbinnyh dvigatelej [Rhenium in single crystal nickel-based superalloys for gas turbine engine blades] // Aviacionnye materialy i tehnologii. 2014. №S5. S. 5–16. DOI: 10.18577/2071-9140-2014-0-s5-5-16.
11. Tolorayya V.N., Kablov E.N., Chabina E.B. Vliyanie rezhimov rosta na strukturu i likvatsionnuyu neodnorodnost' monokristallov nikelevogo zharoprochnogo splava ZHS36 [Influence of modes of growth on structure and likvatsionny heterogenity of monocrystals of nickel ZhS36 hot strength alloy] // Gornyy informatsionno-analiticheskiy byulleten. 2005. №S5. S. 204.
12. Sahm P.R., Lorenz M. Strongly coupled growth in faceted-nonfaceted eutectics of the monovariant type // Journal of Materials Science. 1972. Vol. 7. P. 793–806.
13. Apparatus for casting of directionally solidified articles: pat. 3763926 US; publ. 15.09.71.
14. Giamei A.F., Kear B.H. On the nature of freckles in nickel base superalloys // Metallurgical Transactions. 1970. Vol. 1. P. 2185–2192.
15. Copley S.M., Giamei A.F., Johnson S.M., Hornbecker M.F. The origin of freckles in unidirectionally solidified castings // Metallurgical Transactions. 1970. Vol. 1. P. 2193–2204.
16. Ma D., Zhou B., Buhrig-Polaczek A. Investigation of freckle formation under various solidification conditions // Advanced Materials Research. 2011. Vol. 278. P. 428–433.
17. 17 Ma D., Mathes M., Zhou B., Buhrig-Polaczek A. Influence of crystal orientation on the freckle formation in directionally solidified superalloys // Advanced Materials Research. 2011. Vol. 278. P. 114–119.
18. Zharoprochnyy liteynyy splav na osnove nikelya i izdelie, vypolnennoe iz nego: pat. 2256715 Ros. Federatsiya [Heat resisting cast alloy on the basis of nickel and the product which has been executed of it: pat. 2256715 Rus. Federation]; opubl. 20.07.05.
19. Tolorayya V.N., Demonis I.M., Ostroukhova G.A. Korrektirovki sostava zharoprochnogo kor-rozionnostoykogo splava ZhSKS2 dlya litya krupnogabaritnykh turbinnykh lopatok GTD i GTU s polnost'yu monokristallicheskoy strukturoy v ustanovkakh vysokogradientnoy napravlennoy kris-tallizatsii [Corrections of composition of heat resisting ZhSKS2 corrosion-resistant alloy for molding of large-size turbine blades of GTE and GTU with completely single-crystal structure in installations of the high-gradient directed crystallization] // Entsiklopedicheskiy spravochnik. Vse materialy. 2010. №3. S. 2.
20. Chalmers B. Protsessy rosta i vyrashchivaniya monokristallov [Processes of growth and cultivation of monocrystals]. M.: Inostr. liter., 1963. S. 356.
21. Tolorayya V.N., Demonis I.M., Ostroukhova G.A. Formirovanie monokristallicheskoy struktury litykh krupnogabaritnykh turbinnykh lopatok GTD i GTU na ustanovkakh vysokogradientnoy napravlennoy kristallizatsii [Forming of single-crystal structure of cast large-size turbine blades of GTE and GTU on installations of the high-gradient directed crystallization] // Metallovedenie i termicheskaya obrabotka metallov. 2011. №1. S. 25.
22. Pollock T.M., Murphy W.H. The Breakdown of Single-Crystal Solidification in High Refractory Nickel-Base Alloys // Metallurgical and Materials Transactions A. 1996. Vol. 27A. P. 1081.
23. Shalin R.E., Svetlov I.L., Tolorayya V.N. Monokristally nikelevykh zharoprochnykh splavov [Monocrystals of nickel hot strength alloys]. M.: Mashinostroenie, 1997. S. 321.
24. Elliot R. Upravlenie evtekticheskim zatverdevaniem [Management of evtektichesky hardening]. M.: Metallurgiya, 1987. S. 180.
25. Kablov E.N., Tolorayya V.N., Ostroukhova G.A., Aleshin I.N. Issledovanie rostovykh defektov tipa poloschatost v monokristalnykh otlivkakh iz bezuglerodistykh zharoprochnykh splavov [Research of growing defects of type banding in monocrystal casting from carbon-free hot strength alloys] // Dvigatel'. 2010. №6. S. 36–38.
26. Tolorayya V.N., Kablov E.N., Chabina E.B. Vliyanie rezhimov rosta na strukturu i likvatsionnuyu neodnorodnost monokristallov nikelevogo zharoprochnogo splava ZHS36 [Influence of modes of growth on structure and likvatsionny heterogenity of monocrystals of nickel ZhS36 hot strength alloy] // Gornyy informatsionno-analiticheskiy byulleten. №S5. 2005. S. 214.
27. Anton D.L., Giamei A.F. Porosity Distribution and Growth During Homogenization in Single Crystals of a Nickel-base Superalloy // Materials Science and Engineering. 1985. Vol. 76. P. 173–180.
28. Tolorayya V.N., Zuev A.G., Svetlov I.L. Vliyanie rezhimov napravlennoy kristallizatsii i termoobrabotki na poristost' v monokristallakh nikelevykh zharoprochnykh splavov [Influence of modes of the directed crystallization and heat treatment on porosity in monocrystals of nickel hot strength alloys] // Metally. 1991. №5. S. 70–76.
29. Tolorajya V.N., Filonova E.V., Chubarova E.N. i dr. Issledovanie vliyaniya GIP na mikroporistost' v monokristallicheskih otlivkah bezuglerodistyh zharoprochnyh splavov [Research of influence of GIP on microporosity in single-crystal otlivka of carbon-free hot strength alloys ] // Aviacionnye materialy i tehnologii. 2011. №1. S. 21.
30. Svetlov I.L., Khvatskiy K.K., Gorbovets M.A., Belyaev M.S. Vliyanie goryachego izostaticheskogo pressovaniya na mehanicheskie svojstva litejnyh nikelevyh zharoprochnyh splavov [An effect of Hot Isostatic Pressing (HIP) on mechanical properties of casting Ni-based superalloys] //Aviacionnye materialy i tehnologii. 2015. №3 (36). S. 10–14. DOI: 10.18577/2071-9140-2015-0-3-10-14.
31. Tolorayya V.N., Filonova E.V., Chubarova E.N. i dr. Issledovanie vliyaniya GIP na mikroporis-tost v monokristallicheskikh otlivkakh bezuglerodistykh zharoprochnykh splavov [Research of influence of HIP on microporosity in single-crystal casting of carbon-free hot strength alloys] // Aviatsionnye materialy i tekhnologii. 2011. №1. S. 20–26.
2. Mclean M. Directionally solidified materials for high temperature service. London: Metal Society, 1983. P. 118.
3. Mclean M. Directionally solidified materials for high temperature service. London: Metal Society, 1983. P. 122.
4. Shalin R.E., Svetlov I.L., Tolorayya V.N. Monokristally nikelevykh zharoprochnykh splavov [Monocrystals of nickel hot strength alloys]. M.: Mashinostroenie, 1997. S. 122.
5. Mclean M. Directionally solidified materials for high temperature service. London: Metal Society, 1983. P. 123.
6. Kablov E.N., Bondarenko Yu.A., Echin A.B. Razvitiye tekhnologii napravlennoy kristallizatsii liteynykh vysokozharoprochnykh splavov s peremennym upravlyayemym temperaturnym gradiyentom [Development of technology of cast superalloys directional solidification with variable controlled temperature gradient] // Aviacionnyye materialy i tehnologii. 2017. №S. S. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
7. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine en-gines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. S. 318.
8. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine en-gines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. S. 321.
9. Petrushin N.V., Ospennikova O.G., Svetlov I.L. Monokristallicheskie zharoprochnye nikelevye splavy dlya turbinnyh lopatok perspektivnyh GTD [Single-crystal Ni-based superalloys for turbine blades of advanced gas turbine engines] // Aviacionnye materialy i tehnologii. 2017. №S. S. 72−103. DOI: 10.18577/2071-9140-2017-0-S-72-103.
10. Petrushin N.V., Ospennikova O.G., Elyutin E.S. Renij v monokristallicheskih zharoprochnyh nikelevyh splavah dlya lopatok gazoturbinnyh dvigatelej [Rhenium in single crystal nickel-based superalloys for gas turbine engine blades] // Aviacionnye materialy i tehnologii. 2014. №S5. S. 5–16. DOI: 10.18577/2071-9140-2014-0-s5-5-16.
11. Tolorayya V.N., Kablov E.N., Chabina E.B. Vliyanie rezhimov rosta na strukturu i likvatsionnuyu neodnorodnost' monokristallov nikelevogo zharoprochnogo splava ZHS36 [Influence of modes of growth on structure and likvatsionny heterogenity of monocrystals of nickel ZhS36 hot strength alloy] // Gornyy informatsionno-analiticheskiy byulleten. 2005. №S5. S. 204.
12. Sahm P.R., Lorenz M. Strongly coupled growth in faceted-nonfaceted eutectics of the monovariant type // Journal of Materials Science. 1972. Vol. 7. P. 793–806.
13. Apparatus for casting of directionally solidified articles: pat. 3763926 US; publ. 15.09.71.
14. Giamei A.F., Kear B.H. On the nature of freckles in nickel base superalloys // Metallurgical Transactions. 1970. Vol. 1. P. 2185–2192.
15. Copley S.M., Giamei A.F., Johnson S.M., Hornbecker M.F. The origin of freckles in unidirectionally solidified castings // Metallurgical Transactions. 1970. Vol. 1. P. 2193–2204.
16. Ma D., Zhou B., Buhrig-Polaczek A. Investigation of freckle formation under various solidification conditions // Advanced Materials Research. 2011. Vol. 278. P. 428–433.
17. 17 Ma D., Mathes M., Zhou B., Buhrig-Polaczek A. Influence of crystal orientation on the freckle formation in directionally solidified superalloys // Advanced Materials Research. 2011. Vol. 278. P. 114–119.
18. Zharoprochnyy liteynyy splav na osnove nikelya i izdelie, vypolnennoe iz nego: pat. 2256715 Ros. Federatsiya [Heat resisting cast alloy on the basis of nickel and the product which has been executed of it: pat. 2256715 Rus. Federation]; opubl. 20.07.05.
19. Tolorayya V.N., Demonis I.M., Ostroukhova G.A. Korrektirovki sostava zharoprochnogo kor-rozionnostoykogo splava ZhSKS2 dlya litya krupnogabaritnykh turbinnykh lopatok GTD i GTU s polnost'yu monokristallicheskoy strukturoy v ustanovkakh vysokogradientnoy napravlennoy kris-tallizatsii [Corrections of composition of heat resisting ZhSKS2 corrosion-resistant alloy for molding of large-size turbine blades of GTE and GTU with completely single-crystal structure in installations of the high-gradient directed crystallization] // Entsiklopedicheskiy spravochnik. Vse materialy. 2010. №3. S. 2.
20. Chalmers B. Protsessy rosta i vyrashchivaniya monokristallov [Processes of growth and cultivation of monocrystals]. M.: Inostr. liter., 1963. S. 356.
21. Tolorayya V.N., Demonis I.M., Ostroukhova G.A. Formirovanie monokristallicheskoy struktury litykh krupnogabaritnykh turbinnykh lopatok GTD i GTU na ustanovkakh vysokogradientnoy napravlennoy kristallizatsii [Forming of single-crystal structure of cast large-size turbine blades of GTE and GTU on installations of the high-gradient directed crystallization] // Metallovedenie i termicheskaya obrabotka metallov. 2011. №1. S. 25.
22. Pollock T.M., Murphy W.H. The Breakdown of Single-Crystal Solidification in High Refractory Nickel-Base Alloys // Metallurgical and Materials Transactions A. 1996. Vol. 27A. P. 1081.
23. Shalin R.E., Svetlov I.L., Tolorayya V.N. Monokristally nikelevykh zharoprochnykh splavov [Monocrystals of nickel hot strength alloys]. M.: Mashinostroenie, 1997. S. 321.
24. Elliot R. Upravlenie evtekticheskim zatverdevaniem [Management of evtektichesky hardening]. M.: Metallurgiya, 1987. S. 180.
25. Kablov E.N., Tolorayya V.N., Ostroukhova G.A., Aleshin I.N. Issledovanie rostovykh defektov tipa poloschatost v monokristalnykh otlivkakh iz bezuglerodistykh zharoprochnykh splavov [Research of growing defects of type banding in monocrystal casting from carbon-free hot strength alloys] // Dvigatel'. 2010. №6. S. 36–38.
26. Tolorayya V.N., Kablov E.N., Chabina E.B. Vliyanie rezhimov rosta na strukturu i likvatsionnuyu neodnorodnost monokristallov nikelevogo zharoprochnogo splava ZHS36 [Influence of modes of growth on structure and likvatsionny heterogenity of monocrystals of nickel ZhS36 hot strength alloy] // Gornyy informatsionno-analiticheskiy byulleten. №S5. 2005. S. 214.
27. Anton D.L., Giamei A.F. Porosity Distribution and Growth During Homogenization in Single Crystals of a Nickel-base Superalloy // Materials Science and Engineering. 1985. Vol. 76. P. 173–180.
28. Tolorayya V.N., Zuev A.G., Svetlov I.L. Vliyanie rezhimov napravlennoy kristallizatsii i termoobrabotki na poristost' v monokristallakh nikelevykh zharoprochnykh splavov [Influence of modes of the directed crystallization and heat treatment on porosity in monocrystals of nickel hot strength alloys] // Metally. 1991. №5. S. 70–76.
29. Tolorajya V.N., Filonova E.V., Chubarova E.N. i dr. Issledovanie vliyaniya GIP na mikroporistost' v monokristallicheskih otlivkah bezuglerodistyh zharoprochnyh splavov [Research of influence of GIP on microporosity in single-crystal otlivka of carbon-free hot strength alloys ] // Aviacionnye materialy i tehnologii. 2011. №1. S. 21.
30. Svetlov I.L., Khvatskiy K.K., Gorbovets M.A., Belyaev M.S. Vliyanie goryachego izostaticheskogo pressovaniya na mehanicheskie svojstva litejnyh nikelevyh zharoprochnyh splavov [An effect of Hot Isostatic Pressing (HIP) on mechanical properties of casting Ni-based superalloys] //Aviacionnye materialy i tehnologii. 2015. №3 (36). S. 10–14. DOI: 10.18577/2071-9140-2015-0-3-10-14.
31. Tolorayya V.N., Filonova E.V., Chubarova E.N. i dr. Issledovanie vliyaniya GIP na mikroporis-tost v monokristallicheskikh otlivkakh bezuglerodistykh zharoprochnykh splavov [Research of influence of HIP on microporosity in single-crystal casting of carbon-free hot strength alloys] // Aviatsionnye materialy i tekhnologii. 2011. №1. S. 20–26.
2.
№3-4, 2018
УДК 669.293
Kolodyazhny M.Yu.1, Bondarenko Yu.A.1, Yechin A.B.1
FORMATION OF THE NATURAL-COMPOSITE STRUCTURE OF LARGE-SIZED BILLETS OF THE EUTECTIC ALLOY OF THE Nb–Si SYSTEM
A study of the directional crystallization process in a liquid metal cooler and also the features of the formation of a natural composite structure of a eutectic niobium-silicon alloy with respect to the production of large-sized gripping details for test machines are presented
Keywords: directional crystallization, heat-resistant eutectic alloy, structure of a eutectic composite, silicide niobium, solid solution of niobium, short-term strength, long-lasting strength.
Reference List
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21. Bondarenko YU.A. Perspektivy tekhnologii napravlennoj kristallizatsii krupnogabaritnyh rabochih lopatok nazemnyh gazovyh turbin [Perspectives of technology of the directed crystallization of large-size working blades of land gas turbines] // Materialovedenie. 1998. №7. S. 21–25.
22. Bondarenko YU.A., Kolodyazhnyj M.YU., Echin A.B., Narskij A.R. Napravlennaya kristallizatsiya, struktura i svojstva estestvennogo kompozita na osnove evtektiki Nb–Si na rabochie temperatury do 1350°S dlya lopatok GTD [Directional solidification, structure and properties of natural composite based on eutectic Nb–Si at working temperatures up to 1350°С degrees for the blades of gas turbine engines] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №1. St. 01. Available at: http://www.viam-works.ru (accessed: 13 June, 2018.). DOI: 10.18577/2307-6046-2018-0-1-1-1.
23. Kablov E.N., Bondarenko Ju.A., Echin A.B. Razvitie tehnologii napravlennoj kristallizacii litejnyh vysokozharoprochnyh splavov s peremennym upravljaemym temperaturnym gradientom [Development of technology of cast superalloys directional solidification with variable controlled temperature gradient] // Aviacionnye materialy i tehnologii. 2017. №S. S. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
2. Nauchnyj vklad v sozdanie aviatsionnyh dvigatelej [Scientific contribution to creation of aircraft engines] / pod obshch. red. V.A. Skibina, V.I. Solonina. M.: Mashinostroenie, 2000. 750 s.
3. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
4. Kablov E.N., Bondarenko Yu.A., Kablov D.E. Osobennosti struktury i zharoprochnyh svojstv monokristallov <001> vysokorenievogo nikelevogo zharoprochnogo splava, poluchennogo v usloviyah vysokogradientnoj napravlennoj kristallizacii [Features of structure and heat resisting properties of monocrystals of <001> high-rhenium nickel hot strength alloys received in the conditions of high-gradient directed crystallization] // Aviacionnye materialy i tehnologii. 2011. №4. S. 25–31.
5. Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A., Kablov D.E. Razvitie protsessa napravlennoj kristallizatsii lopatok GTD iz zharoprochnyh i intermetallidnyh splavov s monokristallicheskoj strukturoj [Development of process of the directed crystallization of blades of GTE from heat resisting and intermetallidny alloys with single-crystal structure] // Vestnik MGTU im. N.E. Baumana. Ser.: Mashinostroenie. 2011. № SP2. S. 20–25.
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9. Ospennikova O.G., Podieiachev V.N., Stoliankov Yu.V. Tugoplavkie splavy dlia novoi tekhniki [Refractory alloys for innovative equipment] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №10. St. 05. Available at: http://www.viam-works.ru (accessed: June 13, 2018). DOI:10.18577/2307-6046-2016-0-10-5-5.
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16. Tanaka R., Kasama A., Fujikura M. et al. Research and development of niobium-based superalloys for hot components of gas turbines // Proceeding of the International Gas Turbine Congress. 2003. P. 1–5.
17. Bewlay B.P., Jackson M.R., Zhao J.C. et al. Ultra high temperature Nb–Silicide-based composites // MRS Bulletin. 2003. Vol. 28. No. 9. P. 646–653.
18. Bondarenko YU.A., Kablov E.N., Pankratov V.A. Osobennosti polucheniya rabochih lopatok malogabaritnyh GTD iz splavov tipa VKLS-20 [Features of receiving working blades of small-size GTE from VKLS-20 type alloys] // Aviatsionnaya promyshlennost'. 1993. №2. S. 9–10.
19. Bondarenko YU.A., Echin A.B., Surova V.A., Narskij A.R. Vliyanie temperaturnogo gradienta na strukturu zharoprochnogo splava pri ego napravlennoj kristallizatsii [Influence of temperature gradient on hot strength alloy structure at its directed crystallization] // Litejshchik Rossii. 2014. №5. S. 24–28.
20. Echin A.B., Bondarenko YU.A., Bityutskaya O.N., Narskij A.R. Vliyanie peremennogo temperaturnogo gradienta na dispersnost struktury Re-soderzhashchego splava [Influence of variable temperature gradient on dispersion of structure of Re-containing alloy] // Litejnoe proizvodstvo. 2015. №10. S. 33–36.
21. Bondarenko YU.A. Perspektivy tekhnologii napravlennoj kristallizatsii krupnogabaritnyh rabochih lopatok nazemnyh gazovyh turbin [Perspectives of technology of the directed crystallization of large-size working blades of land gas turbines] // Materialovedenie. 1998. №7. S. 21–25.
22. Bondarenko YU.A., Kolodyazhnyj M.YU., Echin A.B., Narskij A.R. Napravlennaya kristallizatsiya, struktura i svojstva estestvennogo kompozita na osnove evtektiki Nb–Si na rabochie temperatury do 1350°S dlya lopatok GTD [Directional solidification, structure and properties of natural composite based on eutectic Nb–Si at working temperatures up to 1350°С degrees for the blades of gas turbine engines] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №1. St. 01. Available at: http://www.viam-works.ru (accessed: 13 June, 2018.). DOI: 10.18577/2307-6046-2018-0-1-1-1.
23. Kablov E.N., Bondarenko Ju.A., Echin A.B. Razvitie tehnologii napravlennoj kristallizacii litejnyh vysokozharoprochnyh splavov s peremennym upravljaemym temperaturnym gradientom [Development of technology of cast superalloys directional solidification with variable controlled temperature gradient] // Aviacionnye materialy i tehnologii. 2017. №S. S. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
3.
№3-4, 2018
УДК 669.018.44:669.245
Ospennikova O.G.1, L.I. Rassohina1, Bityutskaya O.N.1, Gamasina M.V.1
DEVELOPMENT OF TECHNOLOGICAL PARAMETERS OF OBTAINING OF CASTINGS OF SHAPED COMPONENTS OF AIRCRAFT GAS TURBINE ENGINE MADE OF HEAT-RESISTANT NICKEL ALLOY VZh159
The results of development of technological parameters of obtaining of castings of shaped parts made of cast version of alloy VZh159, superior in the properties of heat-resistant alloy of Nickel-chrome based EP648. The results of the study led to the conclusion that the use of the alloy VZh159 is possible for the manufacture of shaped castings of aircraft engine parts.
Keywords: alloy VZh159, castability molded part of the «diffuser», gas turbine engines.
Reference List
1. Sorokin L.I. Svarivaemost zharoprochnyh splavov, primenyaemyh v aviatsionnyh gazoturbinnyh dvigatelyah [Bondability of the hot strength alloys applied in aviation gas turbine engines] // Svarochnoe proizvodstvo. 1997. №4. S. 4–11.
2. Lomberg B.S., Ovsepyan S.V., Bakradze M.M., Mazalov I.S. Vysokozharoprochnye deformirue-mye nikelevye splavy dlya perspektivnyh gazoturbinnyh dvigatelej i gazoturbinnyh ustanovok [High-heat resisting deformable nickel alloys for perspective gas turbine engines and gas turbine units] // Vestnik Moskovskogo gosudarstvennogo tekhnicheskogo universiteta im. N.E. Baumana. Ser.: Mashinostroenie. 2011. №SP2. S. 98–103.
3. Moiseev S.A., Latyshev V.B. Zharoprochnye svarivaemye splavy dlya uzlov statora sovremennyh i perspektivnyh aviatsionnyh GTD [Heat resisting welded alloys for nodes of stator of modern and perspective aviation GTE] // Aviatsionnye materialy i tekhnologii. 2003. №1. S. 152–157.
4. Kablov E.N. Tendentsii i orientiry innovatsionnogo razvitiya Rossii [Tendencies and reference points of innovative development of Russia]: sb. nauch.-inform. mater. 3-e izd. M.: VIAM, 2015. 720 s.
5. Kablov E.N., Ospennikova O.G., Lomberg B.S., Sidorov V.V. Prioritetnye napravleniya razvitiya tekhnologij proizvodstva zharoprochnyh materialov dlya aviatsionnogo dvigatelestroeniya [The priority directions of development of production technologies of heat resisting materials for aviation engine building] // Problemy chernoj metallurgii i materialovedeniya. 2013. №3. S. 47–54.
6. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Litejnye zharoprochnye nikelevye splavy dlya perspektivnyh aviatsionnyh GTD [Cast heat resisting nickel alloys for perspective aviation GTE] // Tekhnologiya legkih splavov. 2007. №2. S. 6–16.
7. Evgenov A.G., Rogalev A.M., Nerush S.V., Mazalov I.S. Issledovanie svojstv splava EP648, poluchennogo metodom selektivnogo lazernogo splavleniya metallicheskih poroshkov [A study of properties of EP648 alloy manufactured by the selective laser sintering of metal powders] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 02. Available at: http://www.viam-works.ru (accessed: March 21, 2018). DOI: 10.18577/2307-6046-2015-0-2-2-2.
8. Kablov E.N., Evgenov A.G., Ospennikova O.G., Semenov B.I. i dr. Metalloporoshkovye kom-pozitsii zharoprochnogo splava EP648 proizvodstva FGUP «VIAM» GNTS RF v tekhnologiyah selektivnogo lazernogo splavleniya, lazernoj gazoporoshkovoj naplavki i vysokotochnogo litya polimerov, napolnennyh metallicheskimi poroshkami [Metalpowder compositions of EP648 hot strength alloy of production of VIAM Federal State Unitary Enterprise of GNTs Russian Federation in technologies of the selection laser fusing, laser gazoporoshkovy welding and high-precision molding of the polymers filled with metal powders] // Izvestiya vysshih uchebnyh zavedenij. Mashinostroenie. 2016. №9 (678). S. 62–80.
9. Evgenov A.G., Rogalev A.M., Karachevtsev F.N., Mazalov I.S. Vliyanie goryachego izostatiche-skogo pressovaniya i termicheskoj obrabotki na svojstva splava EP648, sintezirovannogo metodom selektivnogo lazernogo splavleniya [Influence of hot isostatic pressing and thermal processing on properties of alloy ЭП648 synthesized by method of the selection laser fusing] // Tekhnologiya mashinostroeniya. 2015. №9. S. 11–16.
10. Lomberg B.S., Moiseev S.A. Zharoprochnye i deformiruemye splavy dlya sovremennyh i perspektivnyh GTD [Heat resisting and deformable alloys for modern and perspective GTE] // Vse materialy. Entsiklopedicheskij spravochnik. 2007. №6. S. 2–5.
11. Solntsev S.S., Shvagireva V.V., Isaeva N.V., Soloveva G.A. Zharostojkoe pokrytie dlya zashhity vysokoprochnyh slozhnolegirovannyh nikelevyh splavov ot vysokotemperaturnoj gazovoj korrozii [High temperature coating for protection of high-strength complex alloyed of nickel alloys of high-temperature gas corrosion] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №6. St. 04. Available at: http://www.viam-works.ru (accessed: March 21, 2018).DOI: 10.18577/2307-6046-2014-0-6-4-4.
12. Lomberg B.S., Kapitanenko D.V., Mazalov I.S., Bubnov M.V. Tekhnologicheskie parametry polucheniya detalej holodnoj shtampovkoj iz listovyh zagotovok zharoprochnyh splavov VZH159, VZH171 i vysokoprochnogo splava VZH172 [Technological parameters of receiving details cold forming from sheet preparations of hot strength alloys VZh159, VZh171 and VZh172 high-strength alloy] // Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem. 2015. №8. S. 14–19.
13. Mazalov I.S., Evgenov A.G., Prager S.M. Perspektivy primeneniya zharoprochnogo strukturnostabilnogo splava VZh159 dlya additivnogo proizvodstva vysokotemperaturnyh detalej GTD [Perspectives of heat resistant structurally stable alloy VZh159 application for additive production of high-temperature parts of GTE] // Aviacionnye materialy i tehnologii. 2016. №S1. S. 3–7. DOI: 10.18577/2071-9140-2016-0-S1-3-7.
14. Evgenov A.G., Gorbovec M.A., Prager S.M. Struktura i mehanicheskie svojstva zharoprochnyh splavov VZh159 i EP648, poluchennyh metodom selektivnogo lazernogo splavleniya [Structure and mechanical properties of heat resistant alloys VZh159 and EP648, prepared by selective laser fusing] // Aviacionnye materialy i tehnologii. 2016. №S1. S. 8–15. DOI: 10.18577/2071-9140-2016-0-S1-8-15.
15. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Lomberg B.S., Ovsepyan S.V., Bakradze M.M., Mazalov I.S. Vysokozharoprochnye deformirue-mye nikelevye splavy dlya perspektivnyh gazoturbinnyh dvigatelej i gazoturbinnyh ustanovok [High-heat resisting deformable nickel alloys for perspective gas turbine engines and gas turbine units] // Vestnik Moskovskogo gosudarstvennogo tekhnicheskogo universiteta im. N.E. Baumana. Ser.: Mashinostroenie. 2011. №SP2. S. 98–103.
3. Moiseev S.A., Latyshev V.B. Zharoprochnye svarivaemye splavy dlya uzlov statora sovremennyh i perspektivnyh aviatsionnyh GTD [Heat resisting welded alloys for nodes of stator of modern and perspective aviation GTE] // Aviatsionnye materialy i tekhnologii. 2003. №1. S. 152–157.
4. Kablov E.N. Tendentsii i orientiry innovatsionnogo razvitiya Rossii [Tendencies and reference points of innovative development of Russia]: sb. nauch.-inform. mater. 3-e izd. M.: VIAM, 2015. 720 s.
5. Kablov E.N., Ospennikova O.G., Lomberg B.S., Sidorov V.V. Prioritetnye napravleniya razvitiya tekhnologij proizvodstva zharoprochnyh materialov dlya aviatsionnogo dvigatelestroeniya [The priority directions of development of production technologies of heat resisting materials for aviation engine building] // Problemy chernoj metallurgii i materialovedeniya. 2013. №3. S. 47–54.
6. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Litejnye zharoprochnye nikelevye splavy dlya perspektivnyh aviatsionnyh GTD [Cast heat resisting nickel alloys for perspective aviation GTE] // Tekhnologiya legkih splavov. 2007. №2. S. 6–16.
7. Evgenov A.G., Rogalev A.M., Nerush S.V., Mazalov I.S. Issledovanie svojstv splava EP648, poluchennogo metodom selektivnogo lazernogo splavleniya metallicheskih poroshkov [A study of properties of EP648 alloy manufactured by the selective laser sintering of metal powders] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 02. Available at: http://www.viam-works.ru (accessed: March 21, 2018). DOI: 10.18577/2307-6046-2015-0-2-2-2.
8. Kablov E.N., Evgenov A.G., Ospennikova O.G., Semenov B.I. i dr. Metalloporoshkovye kom-pozitsii zharoprochnogo splava EP648 proizvodstva FGUP «VIAM» GNTS RF v tekhnologiyah selektivnogo lazernogo splavleniya, lazernoj gazoporoshkovoj naplavki i vysokotochnogo litya polimerov, napolnennyh metallicheskimi poroshkami [Metalpowder compositions of EP648 hot strength alloy of production of VIAM Federal State Unitary Enterprise of GNTs Russian Federation in technologies of the selection laser fusing, laser gazoporoshkovy welding and high-precision molding of the polymers filled with metal powders] // Izvestiya vysshih uchebnyh zavedenij. Mashinostroenie. 2016. №9 (678). S. 62–80.
9. Evgenov A.G., Rogalev A.M., Karachevtsev F.N., Mazalov I.S. Vliyanie goryachego izostatiche-skogo pressovaniya i termicheskoj obrabotki na svojstva splava EP648, sintezirovannogo metodom selektivnogo lazernogo splavleniya [Influence of hot isostatic pressing and thermal processing on properties of alloy ЭП648 synthesized by method of the selection laser fusing] // Tekhnologiya mashinostroeniya. 2015. №9. S. 11–16.
10. Lomberg B.S., Moiseev S.A. Zharoprochnye i deformiruemye splavy dlya sovremennyh i perspektivnyh GTD [Heat resisting and deformable alloys for modern and perspective GTE] // Vse materialy. Entsiklopedicheskij spravochnik. 2007. №6. S. 2–5.
11. Solntsev S.S., Shvagireva V.V., Isaeva N.V., Soloveva G.A. Zharostojkoe pokrytie dlya zashhity vysokoprochnyh slozhnolegirovannyh nikelevyh splavov ot vysokotemperaturnoj gazovoj korrozii [High temperature coating for protection of high-strength complex alloyed of nickel alloys of high-temperature gas corrosion] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №6. St. 04. Available at: http://www.viam-works.ru (accessed: March 21, 2018).DOI: 10.18577/2307-6046-2014-0-6-4-4.
12. Lomberg B.S., Kapitanenko D.V., Mazalov I.S., Bubnov M.V. Tekhnologicheskie parametry polucheniya detalej holodnoj shtampovkoj iz listovyh zagotovok zharoprochnyh splavov VZH159, VZH171 i vysokoprochnogo splava VZH172 [Technological parameters of receiving details cold forming from sheet preparations of hot strength alloys VZh159, VZh171 and VZh172 high-strength alloy] // Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem. 2015. №8. S. 14–19.
13. Mazalov I.S., Evgenov A.G., Prager S.M. Perspektivy primeneniya zharoprochnogo strukturnostabilnogo splava VZh159 dlya additivnogo proizvodstva vysokotemperaturnyh detalej GTD [Perspectives of heat resistant structurally stable alloy VZh159 application for additive production of high-temperature parts of GTE] // Aviacionnye materialy i tehnologii. 2016. №S1. S. 3–7. DOI: 10.18577/2071-9140-2016-0-S1-3-7.
14. Evgenov A.G., Gorbovec M.A., Prager S.M. Struktura i mehanicheskie svojstva zharoprochnyh splavov VZh159 i EP648, poluchennyh metodom selektivnogo lazernogo splavleniya [Structure and mechanical properties of heat resistant alloys VZh159 and EP648, prepared by selective laser fusing] // Aviacionnye materialy i tehnologii. 2016. №S1. S. 8–15. DOI: 10.18577/2071-9140-2016-0-S1-8-15.
15. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
4.
№1-2, 2018
УДК 669.018.44
Kochubey A.Ya.1, Zhuravleva P.L.1
TEXTURAL CONDITIONS DIAGRAMS OF NICKEL SUPERALLOY AND MAGNESIAN ALLOY AT HOT AXISYMMETRIC COMPRESSION
Axisymmetric hot compression experiments of nickel superalloy ЭК151 and MA5 alloy specimens in a wide temperatures and deformations intervals were carried out. Axial texture formation was studied by X-ray diffractometry methods. The complex studying method of texture forming depending on temperature and deformation was developed. The plotting method of textural diagrams is universal and is applicable for other based alloys.
Keywords: hot plastic deformation, axisymmetric compression, axial texture, pole figure,
X-ray diffractometry, textural condition diagrams.
Reference List
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3. Volkova E.F., Antipov V.V., Morozova G.I. Osobennosti formirovanija struktury i fazovogo sostava deformirovannyh polufabrikatov serijnogo splava MA14 [Features of forming of structure and phase structure of the deformed semi-finished products of serial alloy МА14] // Aviacionnye materialy i tehnologii. 2011. №3. S. 8–15.
4. Filonova E.V., Bakradze M.M., Kochubey A.Ya., Vavilin N.L. Issledovanie izmenenij strukturno-fazovogo sostoyaniya splava VZh175 v processe goryachej deformacii i termicheskoj obrabotki [Structural-phase evolution of VZH175-alloy during hot deformation and heat treatment] // Aviacionnye materialy i tehnologii. 2014. №3. S. 10–13. DOI: 10.18577/2071-9140-2014-0-3-10-13.
5. Lomberg B.S., Ovsepjan S.V., Bakradze M.M., Letnikov M.N., Mazalov I.S. Primenenie novyh deformiruemyh nikelevyh splavov dlja perspektivnyh gazoturbinnyh dvigatelej [The application of new wrought nickel alloys for advanced gas turbine engines] // Aviacionnye materialy i tehnologii. 2017. №S. S. 116–129. DOI: 10.18577/2071-9140-2017-0-S-116-129.
6. Mazalov I.S., Filonova E.V., Lomberg B.S. Formirovanie struktury pri deformacii i termicheskoj obrabotke zagotovok detalej iz nikelevogo vysokoprochnogo svarivaemogo splava VZh172 [Formation of microstructure of nickel weldable VGH172 superalloy in process of deformation and heat treatment of semi-finished products] // Trudy VIAM: jel-ektron. nauch.-tehnich. zhurn. 2013. №12. St. 01. Available at: http://www.viam-works.ru (accessed: January 26, 2018).
7. Kochubej A.Ja., Medvedev P.N. Primenenie prjamyh poljusnyh figur v issledovanijah processov strukturoobrazovanija pri nagrevah deformirovannyh metallov i splavov [Direct pole figures in the study of structure formation processes during heating of deformed metals and alloys] // Novosti materialovedenija. Nauka i tehnika. 2016. №5 (23). St. 02. Available at: http://www.materialsnews.ru (accessed: January 26, 2018).
8. Blohin N.N., Ovechkin B.I. Struktura i diagrammy strukturnyh sostojanij deformiruemyh magnievyh splavov [Structure and charts of structural conditions of deformable magnesium alloys] // Cvetnye metally. 1992. №11. S. 56–59.
9. Kochubej A.Ja., Medvedev P.N., Klochkov G.G., Avtaev V.V. Zakonomernosti teksturoobrazovanija pri ploskoj osadke splava sistemy Al–Cu–Li [Patterns education structure at flat deposit of alloy of Al–Cu–Li system] // Tehnologija legkih splavov. 2016. №1. S. 74–79.
10. Kochubej A.Ja., Serebrjanyj V.N. Vlijanie termomehanicheskih parametrov na formirovanie struktury i tekstury pri gorjachej deformacii splava Mg–Al–Zn [Influence of thermomechanical parameters on structure and structure forming at hot deformation of alloy of Mg–Al–Zn] // Tehnologija legkih splavov. 2007. №2. S. 105–109.
11. Serebrjanyj V.N., Kochubej A.Ja., Kurtasov S.F., Mel'nikov K.E. Teksturnye sostojanija gorjachedeformirovannogo magnievogo splava MA2-1 [Textural conditions of hot formed MA2-1 magnesium alloy] // Metally. 2007. №1. S. 87–93.
12. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the devel-op-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
13. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tekhnologiy ikh pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their pro-cessing for the period till 2030] // Aviatsionnye materialy i tekhnologii. 2012. №S. S. 7–17.
14. Kablov E.N. Kontrol kachestva materialov – garantiya bezopasnosti ekspluatatsii aviatsionnoy tekhniki [Quality control of materials – security accreditation of operation of aviation engineering] // Aviatsionnye materialy i tekhnologii. 2001. №1. S. 3–8.
15. Kablov E.N. Aviatsionnoe materialovedenie v XXI veke. Perspektivy i zadachi [Aviation materials science in the XXI century. Perspectives and tasks] // Aviatsionnye materialy. Izbrannye trudy VIAM 1932–2002. M.: MISIS–VIAM. 2002. S. 23–47.
16. Vajnblat Ju.M. Diagrammy strukturnyh sostojanij i karty struktur aljuminievyh splavov [Charts of structural conditions and card of structures of aluminum alloys] // Izvestija AN SSSR. Ser.: Metally.1982. №2. S. 82–89.
17. Bubnov M.V., Skljarenko V.G. Formirovanie reglamentirovannoj struktury pri deformacii granulirovannogo splava JeP741NP [Forming of the regulated structure at deformation of granulated alloy ЭП741НП] // Tehnologija legkih splavov. 2007. №2 S. 54–55.
2. Razuvaev E.I., Lebedev D.Yu., Bubnov M.V. Formirovanie ultramelkozernistoj i nanorazmernoj struktury v metallah i splavah metodami deformacii [Forming of ultrafine grained and nanodimensional structure in metals and alloys deformation methods] // Aviacionnye materialy i tehnologii. 2010. №3. S. 3–8.
3. Volkova E.F., Antipov V.V., Morozova G.I. Osobennosti formirovanija struktury i fazovogo sostava deformirovannyh polufabrikatov serijnogo splava MA14 [Features of forming of structure and phase structure of the deformed semi-finished products of serial alloy МА14] // Aviacionnye materialy i tehnologii. 2011. №3. S. 8–15.
4. Filonova E.V., Bakradze M.M., Kochubey A.Ya., Vavilin N.L. Issledovanie izmenenij strukturno-fazovogo sostoyaniya splava VZh175 v processe goryachej deformacii i termicheskoj obrabotki [Structural-phase evolution of VZH175-alloy during hot deformation and heat treatment] // Aviacionnye materialy i tehnologii. 2014. №3. S. 10–13. DOI: 10.18577/2071-9140-2014-0-3-10-13.
5. Lomberg B.S., Ovsepjan S.V., Bakradze M.M., Letnikov M.N., Mazalov I.S. Primenenie novyh deformiruemyh nikelevyh splavov dlja perspektivnyh gazoturbinnyh dvigatelej [The application of new wrought nickel alloys for advanced gas turbine engines] // Aviacionnye materialy i tehnologii. 2017. №S. S. 116–129. DOI: 10.18577/2071-9140-2017-0-S-116-129.
6. Mazalov I.S., Filonova E.V., Lomberg B.S. Formirovanie struktury pri deformacii i termicheskoj obrabotke zagotovok detalej iz nikelevogo vysokoprochnogo svarivaemogo splava VZh172 [Formation of microstructure of nickel weldable VGH172 superalloy in process of deformation and heat treatment of semi-finished products] // Trudy VIAM: jel-ektron. nauch.-tehnich. zhurn. 2013. №12. St. 01. Available at: http://www.viam-works.ru (accessed: January 26, 2018).
7. Kochubej A.Ja., Medvedev P.N. Primenenie prjamyh poljusnyh figur v issledovanijah processov strukturoobrazovanija pri nagrevah deformirovannyh metallov i splavov [Direct pole figures in the study of structure formation processes during heating of deformed metals and alloys] // Novosti materialovedenija. Nauka i tehnika. 2016. №5 (23). St. 02. Available at: http://www.materialsnews.ru (accessed: January 26, 2018).
8. Blohin N.N., Ovechkin B.I. Struktura i diagrammy strukturnyh sostojanij deformiruemyh magnievyh splavov [Structure and charts of structural conditions of deformable magnesium alloys] // Cvetnye metally. 1992. №11. S. 56–59.
9. Kochubej A.Ja., Medvedev P.N., Klochkov G.G., Avtaev V.V. Zakonomernosti teksturoobrazovanija pri ploskoj osadke splava sistemy Al–Cu–Li [Patterns education structure at flat deposit of alloy of Al–Cu–Li system] // Tehnologija legkih splavov. 2016. №1. S. 74–79.
10. Kochubej A.Ja., Serebrjanyj V.N. Vlijanie termomehanicheskih parametrov na formirovanie struktury i tekstury pri gorjachej deformacii splava Mg–Al–Zn [Influence of thermomechanical parameters on structure and structure forming at hot deformation of alloy of Mg–Al–Zn] // Tehnologija legkih splavov. 2007. №2. S. 105–109.
11. Serebrjanyj V.N., Kochubej A.Ja., Kurtasov S.F., Mel'nikov K.E. Teksturnye sostojanija gorjachedeformirovannogo magnievogo splava MA2-1 [Textural conditions of hot formed MA2-1 magnesium alloy] // Metally. 2007. №1. S. 87–93.
12. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the devel-op-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
13. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tekhnologiy ikh pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their pro-cessing for the period till 2030] // Aviatsionnye materialy i tekhnologii. 2012. №S. S. 7–17.
14. Kablov E.N. Kontrol kachestva materialov – garantiya bezopasnosti ekspluatatsii aviatsionnoy tekhniki [Quality control of materials – security accreditation of operation of aviation engineering] // Aviatsionnye materialy i tekhnologii. 2001. №1. S. 3–8.
15. Kablov E.N. Aviatsionnoe materialovedenie v XXI veke. Perspektivy i zadachi [Aviation materials science in the XXI century. Perspectives and tasks] // Aviatsionnye materialy. Izbrannye trudy VIAM 1932–2002. M.: MISIS–VIAM. 2002. S. 23–47.
16. Vajnblat Ju.M. Diagrammy strukturnyh sostojanij i karty struktur aljuminievyh splavov [Charts of structural conditions and card of structures of aluminum alloys] // Izvestija AN SSSR. Ser.: Metally.1982. №2. S. 82–89.
17. Bubnov M.V., Skljarenko V.G. Formirovanie reglamentirovannoj struktury pri deformacii granulirovannogo splava JeP741NP [Forming of the regulated structure at deformation of granulated alloy ЭП741НП] // Tehnologija legkih splavov. 2007. №2 S. 54–55.
5.
№1-2, 2018
УДК 669.018.44:669.245
Treninkov I.A.1, Filonova E.V.1, Medvedev P.N.1, Lukina E.A.1
TEXTURE AND MICROSTRUCTURE FORMATION IN THE NICKEL-BASE SUPERALLOY DURING SELECTIVE LASER MELTING
The research of the texture and microstructure modification of the nickel-base superalloy ZHS6K-VI synthesised by the selective laser melting method with the different scan strategies (various speeds of scanning, power of a laser beam) was carried out by methods of X-ray and scanning electronic microscopy. The quantitative estimation of structure recrystallization the extent after selective laser melting was spend. The melting parameters influence on the structure changes was defined.
Keywords: selective laser melting (SLM), texture, nickel-base superalloy, γ/γ′-phases.
Reference List
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4. Sidorov V.V., Rigin V.E., Burcev V.T. Osobennosti vyplavki renijsoderzhashhih zharo-prochnyh splavov dlja litja monokristallicheskih lopatok GTD [Features of smelting of reniysoderzhashchy hot strength alloys for molding of single-crystal blades of GTЕ] // Aviacionnye materialy i tehnologii. M.: VIAM. 2004. Vyp.: Vysokorenievye zharoprochnye splavy, tehnologija i oborudovanie dlja proizvodstva splavov i litja monokristallicheskih tur-binnyh lopatok GTD. S. 72–80.
5. Gerasimov V.V. Ot monokristallicheskih neohlazhdaemyh lopatok k lopatkam turbin s pronikayushhim (transpiracionnym) ohlazhdeniem, izgotovlennym po additivnym tehnologiyam (obzor po tehnologii litya monokristallicheskih lopatok GTD) [From single-crystal uncooled blades to turbines blades with penetration (transpiration) cooling made by additive technologies (review on technology of single-crystal GTE bladescasting)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №10. St. 01. Available at: http://www.viam-works.ru (accessed: February 19, 2018). DOI: 10.18577/2307-6046-2016-0-10-1-1.
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7. Yadroitsev I., Gusarov A., Yadroitsava I., Smurov I. Single track formation in selective laser melting of metal powders // Journal of Materials Processing Technology. 2010. Vol. 210. P. 1624–1631.
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12. Kablov E.N. Tendentsii i orientiry innovatsionnogo razvitiya Rossii [Tendencies and reference points of innovative development of Russia]. M.: VIAM, 2015. 720 s.
13. Kablov E.N. Additivnye tehnologii – dominanta nacionalnoj tehnologicheskoj iniciativy [The additive technologies – dominant of national technological initiative] // Intellekt i tehnologii. 2015. №2 (11). S. 52–55.
14. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitelno k lazernoj LMD-naplavke [The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser metal deposition] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №5. St. 04. Available at: http://www.viam-works.ru (accessed: February 19, 2018). DOI: 10.18577/2307-6046-2014-0-5-4-4.
15. Vostrikov A.V., Suhov D.I. Proizvodstvo granul metodom PREP dlja additivnyh tehnologij – tekushhij status i perspektivy razvitija [The production of powders by PREP method for addictive manufacturing – current situation and development prospects] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2016. №8 (44). St. 03. Available at: http://www.viam-works.ru (accessed: February 19, 2018). DOI: 10.18577/2307-6046-2016-0-8-3
2. Treninkov I.A., Alekseev A.A., Zaitsev D.V., Filonova E.V. Issledovaniia fazovykh i strukturnykh izmenenii, a takzhe ostatochnykh napriazhenii v protsesse vysokotemperaturnoi polzuchesti v splave VZhM4 [Researches of phase and structural changes, and also residual stresses in the course of high-temperature creep in VZhM4 alloy]// Aviatsionnye materialy i tekhnologii, 2011. №2. S. 11–19.
3. Shalin R.E., Svetlov I.L., Kachanov E.B. Monokristally nikelevyh zharoprochnyh splavov [Monocrystals of nickel hot strength alloys]. M.: Mashinostroenie, 1997. 336 s.
4. Sidorov V.V., Rigin V.E., Burcev V.T. Osobennosti vyplavki renijsoderzhashhih zharo-prochnyh splavov dlja litja monokristallicheskih lopatok GTD [Features of smelting of reniysoderzhashchy hot strength alloys for molding of single-crystal blades of GTЕ] // Aviacionnye materialy i tehnologii. M.: VIAM. 2004. Vyp.: Vysokorenievye zharoprochnye splavy, tehnologija i oborudovanie dlja proizvodstva splavov i litja monokristallicheskih tur-binnyh lopatok GTD. S. 72–80.
5. Gerasimov V.V. Ot monokristallicheskih neohlazhdaemyh lopatok k lopatkam turbin s pronikayushhim (transpiracionnym) ohlazhdeniem, izgotovlennym po additivnym tehnologiyam (obzor po tehnologii litya monokristallicheskih lopatok GTD) [From single-crystal uncooled blades to turbines blades with penetration (transpiration) cooling made by additive technologies (review on technology of single-crystal GTE bladescasting)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №10. St. 01. Available at: http://www.viam-works.ru (accessed: February 19, 2018). DOI: 10.18577/2307-6046-2016-0-10-1-1.
6. Zlenko M.A., Popovich A.A., Mutylina I.N. Additivnye tehnologi v mashinostroenii [The additive technologists in mechanical engineering]. SPb.: Izd-vo Politeh. un-ta, 2013. 222 s.
7. Yadroitsev I., Gusarov A., Yadroitsava I., Smurov I. Single track formation in selective laser melting of metal powders // Journal of Materials Processing Technology. 2010. Vol. 210. P. 1624–1631.
8. Murr L.E., Gaytan S.M., Ramirez D.A. et al. Metal fabrication by additivemanufacturing using laser and electron beam melting technologies // J. Mater. Sci. Technol. 2012. Vol. 28. P. 1–14.
9. Lukina E.A., Filonova E.V., Treninkov I.A. Mikrostruktura i preimushhestvennye kristallograficheskie orientirovki zharoprochnogo nikelevogo splava, sintezirovannogo metodom SLS, v zavisimosti ot energeticheskogo vozdejstviya i termoobrabotki [The microstructure and preferential crystallographic orientation of nickel superalloy, synthesized by SLM method, depending of the energy impact and heat treatment] // Aviacionnye materialy i tehnologii. 2017. №1 (46). S. 38–44. DOI: 10.18577/2071-9140-2017-0-1-38-44.
10. Ospennikova O.G., Orlov M.R., Avtaev V.V. Anizotropija uprugoplasticheskih harakteristik zharoprochnyh nikelevyh splavov – osnova konstruirovanija monokristallicheskih turbinnyh lopatok [Anisotropy of elasto-plastic characteristics of heat resisting nickel alloys – basis of designing of single-crystal turbine blades] // Deformacija i razrushenie materialov. 2013. №11. S. 12–19.
11. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
12. Kablov E.N. Tendentsii i orientiry innovatsionnogo razvitiya Rossii [Tendencies and reference points of innovative development of Russia]. M.: VIAM, 2015. 720 s.
13. Kablov E.N. Additivnye tehnologii – dominanta nacionalnoj tehnologicheskoj iniciativy [The additive technologies – dominant of national technological initiative] // Intellekt i tehnologii. 2015. №2 (11). S. 52–55.
14. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitelno k lazernoj LMD-naplavke [The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser metal deposition] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №5. St. 04. Available at: http://www.viam-works.ru (accessed: February 19, 2018). DOI: 10.18577/2307-6046-2014-0-5-4-4.
15. Vostrikov A.V., Suhov D.I. Proizvodstvo granul metodom PREP dlja additivnyh tehnologij – tekushhij status i perspektivy razvitija [The production of powders by PREP method for addictive manufacturing – current situation and development prospects] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2016. №8 (44). St. 03. Available at: http://www.viam-works.ru (accessed: February 19, 2018). DOI: 10.18577/2307-6046-2016-0-8-3
6.
№1-2, 2018
УДК 669.018.44:669.245
Kapitanenko D.V.1, Razuvaev E.I.1, Sidorov S.A.1, Chebotareva E.S.2
INFLUENCE OF «WORKPIECE–TOOL» TEMPERATURE GRADIENT ON HOT DEFORMATION OF NICKEL-BASED SUPERALLOYS
Hardly-deformed heat-resistant nickel-based alloys have limited plasticity in narrow temperature interval of hot deformation and have a high sensitivity to the deformation rate.
The results of hardly-deformed heat-resistant nickel-based alloys rolling researches shows efficiency of using controlled rolls heating and thermal insulation coating.
Application of controlled rolls heating and glass enamel thermal insulation coating provides increase of technological plasticity, decrease of required technological force of deformation, decrease of deformed semi-finished products laboriousness and their quality improvement.
Keywords: heat-resistant nickel-based alloys, rolls, manufacturing process, technology, heating, plasticity, rolling.
Reference List
1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Ponomarenko D.A., Moiseev N.V., Skugorev A.V. Shtampovka diskov GTD iz zharoprochnykh splavov na izotermicheskikh pressakh [Punching of disks GTD from hot strength alloys on isothermal presses] // Aviacionnye materialy i tekhnologii. 2013. №1. S. 13–16.
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14. Ponomarenko D.A., Skugorev A.V., Sidorov S.A., Strokov V.V. Tehnologicheskie vozmozhnosti specializirovannyh izotermicheskih pressov siloj 6,3 i 16 MN v proizvodstve detalej aviacionno-kosmicheskogo naznachenija [Technological capabilities specialized isothermal pressov with a force of 6,3 and 16 MN in production of details of aerospace as-signment] // KShP OMD. 2015. №9. S. 36–41.
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2. Ponomarenko D.A., Moiseev N.V., Skugorev A.V. Shtampovka diskov GTD iz zharoprochnykh splavov na izotermicheskikh pressakh [Punching of disks GTD from hot strength alloys on isothermal presses] // Aviacionnye materialy i tekhnologii. 2013. №1. S. 13–16.
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8. Lomberg B.S., Bakradze M.M., Chabina E.B., Filonova E.V. Vzaimosvyaz struktury i svojstv vysokozharoprochnykh nikelevykh splavov dlya diskov gazoturbinnykh dvigatelej [Interrelation of structure and properties of high-heat resisting nickel alloys for disks of gas turbine engines] // Aviacionnye materialy i tekhnologii. 2011. №2. S. 25–30.
9. Razuvaev E.I., Bubnov M.V., Grigoreva G.A., Sidorov S.A. Razvitie i prakticheskoe primenenie fiziko-himicheskoj teorii v processah obrabotki davleniem aviacionnyh stalej i splavov [Development and practical application of the physical and chemical theory in processes of processing by pressure aviation stееls and alloys] // Novosti materialovedenija. Nauka i tehnika: jelektron. nauch.-tehnich. zhurn. 2015. №1. St. 07. Available at: http://www.materialsnews.ru (accessed: February 1, 2018).
10. Ponomarenko D.A., Skugorev A.V., Sidorov S.A., Shpagin A.S. Vliyanie teploobmena mezhdu zagotovkoj i shtampom na process shtampovki zagotovok detalej aviacionno-kosmicheskogo naznacheniya na specializirovannyh izotermicheksih pressah [Influence of heat exchange between workpiece and die on forming process of aerospace parts by special isothermal presses] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №10. St. 03. Available at: http://www.viam-works.ru (accessed: February 1, 2018). DOI: 10.18577/2307-6046-2016-0-10-3-3.
11. Shilov V.I., Sirotin M.I. Opredelenie zon tverdenija i srednej temperatury polosy pri gorjachej prokatke [Definition of zones of solidification and average temperature of strip at hot rolling] // Tr. in-ta metallurgii AN SSSR. 1971. Vyp. 23. S. 34–39.
12. Razuvaev E.I., Moiseev N.V., Kapitanenko D.V., Bubnov M.V. Sovremennye tehnologii obrabotki metallov davleniem [Modern technologies of plastic working of metals] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 03. Available at: http://www.viam-works.ru (accessed: February 1, 2018). DOI: 10.18577/2307-6046-2015-0-2-3-3.
13. Bubnov M.V., Sidorov S.A., Bazhenov A.R., Chebotareva E.S. Razvitie teorii i praktiki proizvodstva shtampovok diskov GTD iz geterofaznyh zharoprochnyh nikelevyh splavov [Development of the theory and practice of production of punchings of disks of from gas turbine engines of heterophase nickel-based superalloys] // Novosti materialovedenija. Nauka i tehnika: jelektron. nauch.-tehnich. zhurn. 2017. №2. St. 02. Available at: http://www.materialsnews.ru (accessed: February 1, 2018).
14. Ponomarenko D.A., Skugorev A.V., Sidorov S.A., Strokov V.V. Tehnologicheskie vozmozhnosti specializirovannyh izotermicheskih pressov siloj 6,3 i 16 MN v proizvodstve detalej aviacionno-kosmicheskogo naznachenija [Technological capabilities specialized isothermal pressov with a force of 6,3 and 16 MN in production of details of aerospace as-signment] // KShP OMD. 2015. №9. S. 36–41.
15. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennykh zharoprochnykh materialov i tekhnologii ikh proizvodstva dlia aviatsionnogo dvigatelestroeniia [Creation of modern heat resisting materials and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3–4. S. 34–38.
16. Vydrin V.N., Serdega Ju.P. Prokatnaja klet s chetyrehvalkovym kalibrom [Rolling cage with four-roller calibre] // Izvestija vuzov. Mashinostroenie, 1971. №3 S. 148–154.
17. Berezin E.N., Vydrin V.N., Tishhenko O.I. Novaja tehnologija poluchenija zagotovok iz stalej i splavov s nizkoj tehnologichnostju [New technology of receiving preparations from staly and alloys with low technological effectiveness] // Teorija i tehnologija prokatki. Sverdlovsk, 1972. №196. S. 62–69.
18. Pastuhov V.V., Barnov L.A. Jeksperimentalnye issledovanija kontaktnyh naprjazhenij pri prokatke v chetyrehvalkovyh kalibrah [Pilot studies of contact tension when rolling in four-roller calibres] // Prokatnoe proizvodstvo. Cheljabinsk, 1974. №130. S. 88–97.
19. Bulat S.I. Poverhnostnyj temperaturnyj jeffekt pri gorjachej prokatke [Surface temperature effect at hot rolling] // Sb. tr. CNIIChM. 1967. Vyp. 53. S. 54–58.
20. Ponomarenko D.A., Rozenenkova V.A., Skugorev A.V., Shishkov S.Ju. Jeffektivnoe ispolzovanie zashhitnyh tehnologicheskih pokrytij pri izotermicheskoj shtampovke na vozduhe tochnyh slozhnoprofilnyh detalej iz titanovyh splavov [Effective use of protective technological coverings at isothermal punching on air of exact slozhnoprofilny details from titanium alloys] // Kuznechno-shtampovochnoe proizvodstvo. 2014. №9. S. 44–48.
21. Solncev S.S. Kompleksnoe issledovanie zashhitno-tehnologicheskih pokrytij [Complex research of protective and technological coverings] // Aviacionnye materialy. 1977. №4. S. 11–28.
7.
№5-6, 2017
УДК 669.017:669.018.44
Ospennikova O.G.1, L.I. Rassohina1, Bityutskaya O.N.1, Gamasina M.V.1
THE STUDY OF FOUNDRY TECHNOLOGICAL AND STRENGTH CHARACTERISTICS OF THE CAST VERSION OF ALLOY ВЖ159, IN RELATION TO THE MANUFACTURE OF SHAPED CASTINGS OF PARTS OF AIRCRAFT GAS TURBINE ENGINES
The results of studies of the technological properties of foundry and the basic strength characteristics of the cast version of alloy ВЖ159, superior in the properties of heat-resistant alloy of Nickel-chrome based ЭП648. ВЖ159 alloy has high weldability characteristics, including, in hardened condition, which ensures maintainability of parts and welded parts of it. It is concluded that the use of alloy ВЖ159 possible for the manufacture of shaped castings of parts of aircraft engines.
Keywords: alloy ВЖ159, castability, fittings, gas turbine engines, strength, linear shrinkage, volumetric shrinkage.
Reference List
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10. Lomberg B.S., Moiseev S.A. Zharoprochnye i deformiruemye splavy dlja sovremennyh i perspektivnyh GTD [Heat resisting and deformable alloys for modern and perspective GTE] // Vse materialy. Jenciklopedicheskij spravochnik. 2007. №6. S. 2–5.
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12. Lomberg B.S., Kapitanenko D.V., Mazalov I.S., Bubnov M.V. Tehnologicheskie parametry poluchenija detalej holodnoj shtampovkoj iz listovyh zagotovok zharoprochnyh splavov VZh159, VZh171 i vysokoprochnogo splava VZh172 [Technological parameters of receiving details cold forming from sheet preparations of hot strength alloys VZh159, ВЖ171 and VZh172 high-strength alloy] // Kuznechno-shtampovochnoe proizvodstvo. Obrabotka materialov davleniem. 2015. №8. S. 14–19.
13. Mazalov I.S., Evgenov A.G., Prager S.M. Perspektivy primeneniya zharoprochnogo strukturnostabilnogo splava VZh159 dlya additivnogo proizvodstva vysokotemperaturnyh detalej GTD [Perspectives of heat resistant structurally stable alloy VZh159 application for additive production of high-temperature parts of GTE] // Aviacionnye materialy i tehnologii. 2016. №S1. S. 3–7. DOI: 10.18577/2071-9140-2016-0-S1-3-7.
14. Evgenov A.G., Gorbovec M.A., Prager S.M. Struktura i mehanicheskie svojstva zharoprochnyh splavov VZh159 i EP648, poluchennyh metodom selektivnogo lazernogo splavleniya [Structure and mechanical properties of heat resistant alloys VZh159 and EP648, prepared by selective laser fusing] // Aviacionnye materialy i tehnologii. 2016. №S1. S. 8–15. DOI: 10.18577/2071-9140-2016-0-S1-8-15.
15. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
8.
№5-6, 2017
УДК 669.018.44:669.245
Bakradzе M.M.1, Arginbaeva E.G.1, Petrushin N.V.1, Ovsepyan S.V.1
ASPECTS OF THE DEVELOPMENT OF CASTING NICKEL AND INTERMETALLICIDE ALLOYS. TECHNOLOGY OF MANUFACTURING GTE DETAILS
The article describes the development of the direction of casting superalloys for high-temperature critical parts of gas turbine engines - the development of the first high-temperature nickel alloys with polycrystalline structure, the transition to directional and single-crystal structures, methods for calculating the chemical composition of alloys, the appearance of intermetallic and natural composite materials, manufacturing of parts from them.
Keywords: nickel alloys, intermetallic, in-situ composites, high-temperature strength.
Reference List
1. Kablov E.N. Materialy novogo pokolenija – osnova innovacij, tehnologicheskogo liderstva i nacionalnoj bezopasnosti Rossii [Materials of new generation – basis of innovations, technological leadership and national security of Russia] // Intellekt i tehnologii. 2016. №2 (14). S. 16–21.
2. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravleniia razvitiia kon-struktsionnykh materialov i tekhnologii ikh pererabotki dlia aviatsionnykh dvigatelei nastoiashchego i budushchego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] // Avtomaticheskaia svarka. 2013. №10. S. 23–32.
3. Kishkin S.T. Struktura splavov i ih prochnost [Structure of alloys and their durability] // Fizicheskie osnovy metallovedenija. M.: Gos. nauchn.-tehn. izd-vo literatury po chernoj i cvetnoj metallurgii, 1955. S. 651−704.
4. Lashko N.F., Zaslavskaja L.V., Kozlova M.N. i dr. Fiziko-himicheskij fazovyj analiz stalej i splavov [Physical and chemical phase analysis staly and alloys]. Izd. 2-e. M.: Metallurgija, 1978. 336 s.
5. Kishkin S.T. Sozdanie, issledovanie i primenenie zharoprochnyh splavov: izbrannye trudy [Creation, research and application of hot strength alloys: the chosen works]. M.: Nauka, 2006. 407 c.
6. Kishkin S.T., Kablov E.N. Litejnye zharoprochnye splavy dlja turbinnyh lopatok [Foundry hot strength alloys for turbine blades ] // Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2002. M.: MISIS–VIAM, 2002. S. 48−58.
7. Istorija aviacionnogo materialovedenija: VIAM – 75 let poiska, tvorchestva, otkrytij [History of aviation materials science: VIAM – 75 years of search, creativity, opening] / pod obshh. red. E.N. Kablova. M.: Nauka, 2007. S. 38–54.
8. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Litejnye zharoprochnye splavy novogo pokolenija [Foundry hot strength alloys of new generation] // 75 let. Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2007: jubil. nauch.-tehnich. sb. M.: VIAM, 2007. S. 27–44.
9. Samojlov A.I., Nazarkin R.M., Petrushin N.V., Moiseeva N.S. Misfit kak harakteristika urovnja mezhfaznyh naprjazhenij v monokristallicheskih zharoprochnyh nikelevyh splavah [Misfit as the characteristic of level of interphase tension in single-crystal heat resisting nickel alloys] // Metally. 2011. №3. S. 71–77.
10. Bokshtejn S.Z., Ignatova I.A., Bolberova E.V. i dr. Vlijanie nesootvetstvija parametrov reshjotok faz na diffuzionnuju pronicaemost' mezhfaznyh granic [Influence of discrepancy of parameters of grids of phases on diffusion permeability of interphase borders] // Fizika metallov i metallovedenie. 1985. T. 59. Vyp. 5. S. 936–942.
11. Samojlov A.I., Kablov E.N., Petrushin N.V., Roshhina I.N. Razmernoe nesootvetstvie kristallicheskih reshetok γ- i γʹ-faz v nikelevyh renijsoderzhashhih zharoprochnyh splavah [Dimensional discrepancy of crystal lattices γ-and γ-phases in nickel reniye containing hot strength alloys] // Litejnye zharoprochnye splavy. Jeffekt S.T. Kishkina. M.: Nauka, 2006. S. 131−141.
12. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lopatok s napravlennoj i monokristallicheskoj strukturoj (chast I) [Nickel hot strength alloys for blades with the directed and single-crystal structure (part I)] // Materialovedenie. 1997. №4. S. 32−39.
13. Aviacionnye materialy. Teplofizicheskie issledovanija zharoprochnyh splavov i teplozashhitnyh pokrytij: nauch.-tehn. sb. [Aviation materials. Heatphysical researches of hot strength alloys and heat-protective coverings: scientific and technical collection] / pod obshh. red. R.E. Shalina. M.: VIAM, 1983. 132 s.
14. Konstrukcionnye i zharoprochnye materialy dlja novoj tehniki [Constructional and heat resisting materials for new equipment]. M.: Nauka, 1978. 343 s.
15. Morozova G.I. Kompensacija disbalansa legirovanija zharoprochnyh nikelevyh splavov [Compensation of imbalance of alloying of heat resisting nickel alloys] // MiTOM. 2012. №12. S. 52–58.
16. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine en-gines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. 632 s.
17. Kablov E.N., Bondarenko Ju.A., Echin A.B. Razvitie tehnologii napravlennoj kristallizacii litejnyh vysokozharoprochnyh splavov s peremennym upravljaemym temperaturnym gradientom [Development of technology of cast superalloys directional solidification with variable controlled temperature gradient] // Aviacionnye materialy i tehnologii. 2017. №S. S. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
18. Kablov E.N., Petrushin N.V., Bronfin M.B., Alekseev A.A. Osobennosti monokristallicheskih zharoprochnyh nikelevyh splavov, legirovannyh reniem [Features of the single-crystal heat resisting nickel alloys alloyed by reniye] // Metally. 2006. №5. S. 24–29.
19. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy, legirovannye ruteniem [The nickel hot strength alloys alloyed by ruthenium] // Aviacionnye materialy i tehnologii. M.: VIAM, 2004. Vyp.: Vysokorenievye zharoprochnye splavy, tehnologija i oborudovanie dlja proizvodstva splavov i litja monokristallicheskih turbinnyh lopatok GTD. S. 80−90.
20. Petrushin N.V., Ospennikova O.G., Svetlov I.L. Monokristallicheskie zharoprochnye nikelevye splavy dlya turbinnyh lopatok perspektivnyh GTD [Single-crystal Ni-based superalloys for turbine blades of advanced gas turbine engines] // Aviacionnye materialy i tehnologii. 2017. №S. S. 72−103. DOI: 10.18577/2071-9140-2017-0-S-72-103.
21. Petrushin N.V., Eljutin E.S., Visik E.M., Golynec S.A. Razrabotka monokristallicheskogo zharoprochnogo nikelevogo splava V pokolenija [Development of single-crystal heat resisting nickel alloy V of generation] // Metally. 2017. №6. S. 38–51.
22. Mubojadzhjan S.A., Budinovskij S.A. Ionno-plazmennaja tehnologija: perspektivnye processy, pokrytija, oborudovanie [Ion-plasma technology: prospective processes, coatings, equipment] // Aviacionnye materialy i tehnologii. 2017. №S. S. 39–54. DOI: 10.18577/2071-9140-2017-0-S-39-54.
23. Bazyleva O.A., Arginbaeva E.G., Turenko E.Yu. Vysokotemperaturnye intermetallidnye splavy dlya detaley GTD [The high-temperature intermetallic alloys for parts of gas-turbine engines] // Aviacionnye materialy i tehnologii. 2013. №3. S. 26–31.
24. Bazyleva O.A., Ospennikova O.G., Arginbaeva E.G., Letnikova E.Yu., Shestakov A.V. Tendencii razvitiya intermetallidnyh splavov na osnove nikelya [Development trends of nickel-based intermetallic alloys] // Aviacionnye materialy i tehnologii. 2017. №S. S. 104–115. DOI: 10.18577/2071-9140-2017-0-S-104-115.
25. Kachanov E.B., Petrushin N.V., Svetlov I.L. Zharoprochnye jevtekticheskie splavy s karbidno-intermetallidnym uprochneniem [Heat resisting eutectic alloys with carbide intermetallidnym hardening] // Metallovedenie i termicheskaja obrabotka metallov. 1995. №4. S. 24–29.
26. Svetlov I.L., Nejman A.V. Vlijanie temperaturno-skorostnyh parametrov napravlennoj kristallizacii na formirovanie struktury zharoprochnyh materialov [Influence of temperature and high-speed parameters of the directed crystallization on forming of structure of heat resisting materials] // Metally. 2017. №2. S. 70–75.
27. Svetlov I.L., Karpov M.I., Nejman A.V., Stroganova T.S. Temperaturnaja zavisimost predela prochnosti in-situ kompozitov mnogokomponentnoj sistemy Nb–Si–X (X=Ti, Hf, W, Cr, Al, Mo) [Temperature dependence of strength of in-situ of composites of multi-component system of Nb – Si – X-th (X=Ti, Hf, W, Cr, Al, Mo)] // Deformacija i razrushenie materialov. 2017. №10. S. 17–22.
28. Kablov E.N., Svetlov I.L., Karpov M.I., Nejman A.V., Min P.G., Karachevcev F.N. Vysokotemperaturnye kompozity na osnove sistemy Nb–Si, armirovannye silicidami niobija [High-temperature composites on the basis of the Nb-Si system, reinforced by niobium silicides] // Materialovedenie. 2017. №2. S. 24–32.
29. Sidorov V.V., Kablov D.E., Rigin V.E. Metallurgija litejnyh zharoprochnyh splavov: tehnologija i oborudovanie [Metallurgy of foundry hot strength alloys: technology and equipment] / pod obshh. red. E.N. Kablova. M.: VIAM, 2016. 368 s.
30. Nerush S.V., Evgenov A.G., Ermolaev A.S., Rogalev A.M. Issledovanie melkodispersnogo metallicheskogo poroshka zharoprochnogo splava na nikelevoj osnove dlja lazernoj LMD naplavki [Research of finely divided metal powder of hot strength alloy on nickel basis for laser LMD of welding] // Voprosy materialovedenija. 2013. №4 (76). S. 98–107.
31. Petrushin N.V., Evgenov A.G., Zavodov A.V., Treninkov I.A. Struktura i prochnost zharo-prochnogo nikelevogo splava ZhS32-VI, poluchennogo metodom selektivnogo lazernogo splavlenija na monokristallicheskoj podlozhke [Structure and durability of the heat resisting ZhS32-VI nickel alloy received by method of the selection laser fusing on single-crystal substrate] // Materialovedenie. 2017. №11. S. 19–26.
2. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravleniia razvitiia kon-struktsionnykh materialov i tekhnologii ikh pererabotki dlia aviatsionnykh dvigatelei nastoiashchego i budushchego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] // Avtomaticheskaia svarka. 2013. №10. S. 23–32.
3. Kishkin S.T. Struktura splavov i ih prochnost [Structure of alloys and their durability] // Fizicheskie osnovy metallovedenija. M.: Gos. nauchn.-tehn. izd-vo literatury po chernoj i cvetnoj metallurgii, 1955. S. 651−704.
4. Lashko N.F., Zaslavskaja L.V., Kozlova M.N. i dr. Fiziko-himicheskij fazovyj analiz stalej i splavov [Physical and chemical phase analysis staly and alloys]. Izd. 2-e. M.: Metallurgija, 1978. 336 s.
5. Kishkin S.T. Sozdanie, issledovanie i primenenie zharoprochnyh splavov: izbrannye trudy [Creation, research and application of hot strength alloys: the chosen works]. M.: Nauka, 2006. 407 c.
6. Kishkin S.T., Kablov E.N. Litejnye zharoprochnye splavy dlja turbinnyh lopatok [Foundry hot strength alloys for turbine blades ] // Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2002. M.: MISIS–VIAM, 2002. S. 48−58.
7. Istorija aviacionnogo materialovedenija: VIAM – 75 let poiska, tvorchestva, otkrytij [History of aviation materials science: VIAM – 75 years of search, creativity, opening] / pod obshh. red. E.N. Kablova. M.: Nauka, 2007. S. 38–54.
8. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Litejnye zharoprochnye splavy novogo pokolenija [Foundry hot strength alloys of new generation] // 75 let. Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2007: jubil. nauch.-tehnich. sb. M.: VIAM, 2007. S. 27–44.
9. Samojlov A.I., Nazarkin R.M., Petrushin N.V., Moiseeva N.S. Misfit kak harakteristika urovnja mezhfaznyh naprjazhenij v monokristallicheskih zharoprochnyh nikelevyh splavah [Misfit as the characteristic of level of interphase tension in single-crystal heat resisting nickel alloys] // Metally. 2011. №3. S. 71–77.
10. Bokshtejn S.Z., Ignatova I.A., Bolberova E.V. i dr. Vlijanie nesootvetstvija parametrov reshjotok faz na diffuzionnuju pronicaemost' mezhfaznyh granic [Influence of discrepancy of parameters of grids of phases on diffusion permeability of interphase borders] // Fizika metallov i metallovedenie. 1985. T. 59. Vyp. 5. S. 936–942.
11. Samojlov A.I., Kablov E.N., Petrushin N.V., Roshhina I.N. Razmernoe nesootvetstvie kristallicheskih reshetok γ- i γʹ-faz v nikelevyh renijsoderzhashhih zharoprochnyh splavah [Dimensional discrepancy of crystal lattices γ-and γ-phases in nickel reniye containing hot strength alloys] // Litejnye zharoprochnye splavy. Jeffekt S.T. Kishkina. M.: Nauka, 2006. S. 131−141.
12. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy dlja lopatok s napravlennoj i monokristallicheskoj strukturoj (chast I) [Nickel hot strength alloys for blades with the directed and single-crystal structure (part I)] // Materialovedenie. 1997. №4. S. 32−39.
13. Aviacionnye materialy. Teplofizicheskie issledovanija zharoprochnyh splavov i teplozashhitnyh pokrytij: nauch.-tehn. sb. [Aviation materials. Heatphysical researches of hot strength alloys and heat-protective coverings: scientific and technical collection] / pod obshh. red. R.E. Shalina. M.: VIAM, 1983. 132 s.
14. Konstrukcionnye i zharoprochnye materialy dlja novoj tehniki [Constructional and heat resisting materials for new equipment]. M.: Nauka, 1978. 343 s.
15. Morozova G.I. Kompensacija disbalansa legirovanija zharoprochnyh nikelevyh splavov [Compensation of imbalance of alloying of heat resisting nickel alloys] // MiTOM. 2012. №12. S. 52–58.
16. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine en-gines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. 632 s.
17. Kablov E.N., Bondarenko Ju.A., Echin A.B. Razvitie tehnologii napravlennoj kristallizacii litejnyh vysokozharoprochnyh splavov s peremennym upravljaemym temperaturnym gradientom [Development of technology of cast superalloys directional solidification with variable controlled temperature gradient] // Aviacionnye materialy i tehnologii. 2017. №S. S. 24–38. DOI: 10.18577/2071-9140-2017-0-S-24-38.
18. Kablov E.N., Petrushin N.V., Bronfin M.B., Alekseev A.A. Osobennosti monokristallicheskih zharoprochnyh nikelevyh splavov, legirovannyh reniem [Features of the single-crystal heat resisting nickel alloys alloyed by reniye] // Metally. 2006. №5. S. 24–29.
19. Kablov E.N., Svetlov I.L., Petrushin N.V. Nikelevye zharoprochnye splavy, legirovannye ruteniem [The nickel hot strength alloys alloyed by ruthenium] // Aviacionnye materialy i tehnologii. M.: VIAM, 2004. Vyp.: Vysokorenievye zharoprochnye splavy, tehnologija i oborudovanie dlja proizvodstva splavov i litja monokristallicheskih turbinnyh lopatok GTD. S. 80−90.
20. Petrushin N.V., Ospennikova O.G., Svetlov I.L. Monokristallicheskie zharoprochnye nikelevye splavy dlya turbinnyh lopatok perspektivnyh GTD [Single-crystal Ni-based superalloys for turbine blades of advanced gas turbine engines] // Aviacionnye materialy i tehnologii. 2017. №S. S. 72−103. DOI: 10.18577/2071-9140-2017-0-S-72-103.
21. Petrushin N.V., Eljutin E.S., Visik E.M., Golynec S.A. Razrabotka monokristallicheskogo zharoprochnogo nikelevogo splava V pokolenija [Development of single-crystal heat resisting nickel alloy V of generation] // Metally. 2017. №6. S. 38–51.
22. Mubojadzhjan S.A., Budinovskij S.A. Ionno-plazmennaja tehnologija: perspektivnye processy, pokrytija, oborudovanie [Ion-plasma technology: prospective processes, coatings, equipment] // Aviacionnye materialy i tehnologii. 2017. №S. S. 39–54. DOI: 10.18577/2071-9140-2017-0-S-39-54.
23. Bazyleva O.A., Arginbaeva E.G., Turenko E.Yu. Vysokotemperaturnye intermetallidnye splavy dlya detaley GTD [The high-temperature intermetallic alloys for parts of gas-turbine engines] // Aviacionnye materialy i tehnologii. 2013. №3. S. 26–31.
24. Bazyleva O.A., Ospennikova O.G., Arginbaeva E.G., Letnikova E.Yu., Shestakov A.V. Tendencii razvitiya intermetallidnyh splavov na osnove nikelya [Development trends of nickel-based intermetallic alloys] // Aviacionnye materialy i tehnologii. 2017. №S. S. 104–115. DOI: 10.18577/2071-9140-2017-0-S-104-115.
25. Kachanov E.B., Petrushin N.V., Svetlov I.L. Zharoprochnye jevtekticheskie splavy s karbidno-intermetallidnym uprochneniem [Heat resisting eutectic alloys with carbide intermetallidnym hardening] // Metallovedenie i termicheskaja obrabotka metallov. 1995. №4. S. 24–29.
26. Svetlov I.L., Nejman A.V. Vlijanie temperaturno-skorostnyh parametrov napravlennoj kristallizacii na formirovanie struktury zharoprochnyh materialov [Influence of temperature and high-speed parameters of the directed crystallization on forming of structure of heat resisting materials] // Metally. 2017. №2. S. 70–75.
27. Svetlov I.L., Karpov M.I., Nejman A.V., Stroganova T.S. Temperaturnaja zavisimost predela prochnosti in-situ kompozitov mnogokomponentnoj sistemy Nb–Si–X (X=Ti, Hf, W, Cr, Al, Mo) [Temperature dependence of strength of in-situ of composites of multi-component system of Nb – Si – X-th (X=Ti, Hf, W, Cr, Al, Mo)] // Deformacija i razrushenie materialov. 2017. №10. S. 17–22.
28. Kablov E.N., Svetlov I.L., Karpov M.I., Nejman A.V., Min P.G., Karachevcev F.N. Vysokotemperaturnye kompozity na osnove sistemy Nb–Si, armirovannye silicidami niobija [High-temperature composites on the basis of the Nb-Si system, reinforced by niobium silicides] // Materialovedenie. 2017. №2. S. 24–32.
29. Sidorov V.V., Kablov D.E., Rigin V.E. Metallurgija litejnyh zharoprochnyh splavov: tehnologija i oborudovanie [Metallurgy of foundry hot strength alloys: technology and equipment] / pod obshh. red. E.N. Kablova. M.: VIAM, 2016. 368 s.
30. Nerush S.V., Evgenov A.G., Ermolaev A.S., Rogalev A.M. Issledovanie melkodispersnogo metallicheskogo poroshka zharoprochnogo splava na nikelevoj osnove dlja lazernoj LMD naplavki [Research of finely divided metal powder of hot strength alloy on nickel basis for laser LMD of welding] // Voprosy materialovedenija. 2013. №4 (76). S. 98–107.
31. Petrushin N.V., Evgenov A.G., Zavodov A.V., Treninkov I.A. Struktura i prochnost zharo-prochnogo nikelevogo splava ZhS32-VI, poluchennogo metodom selektivnogo lazernogo splavlenija na monokristallicheskoj podlozhke [Structure and durability of the heat resisting ZhS32-VI nickel alloy received by method of the selection laser fusing on single-crystal substrate] // Materialovedenie. 2017. №11. S. 19–26.
9.
№3-4, 2017
УДК 621.74.045
Ospennikova O.G.1, L.I. Rassohina1, Bityutskaya O.N.1, Gamasina M.V.1
Optimization of manufacturing technology of ceramic rods to improve the quality of cast blades of gas turbine engines
Considers the issues of improving the quality of castings of gas turbine engine blades with directional and single crystal structure related to the optimization of manufacturing technology of ceramic rods. Analysis of the obtained characteristics showed that the studied core compositions of its major properties meet the requirements for ceramic rods used in the casting of blades with directional and single-crystal structure. In particular, the use of a rod of mass С1В will reduce the marriage of warping of the ceramic rods at the time of casting and to increase the yield of cast blades on wall thickness.
Keywords: ceramic rod, alloy blade, a gas turbine engine, ceramics, foundry.
Reference List
1. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
2. Ospennikova O.G., Visik E.M., Gerasimov V.V., Koljadov E.V. Puti povyshenija jeksplu-atacionnyh harakteristik lopatok gazoturbinnyh ustanovok [Ways of increase of utilization properties of blades of gas turbine units] // Tehnologija metallov. 2017. №1. S. 17–24.
3. Visik E.M., Gerasimov V.V., Koljadov E.V., Kuzmina N.A. Vlijanie tehnologicheskih rezhimov litja na parametry struktury monokristallov novyh zharoprochnyh splavov [In-fluence of technological modes of molding on parameters of structure of monocrystals of new hot strength alloys] // Metallurgija mashinostroenija. 2016. №5. S. 27–31.
4. Gerasimov V.V., Visik E.M., Koljadov E.V. O neispolzovannyh rezervah napravlennoj kristallizacii v povyshenii jekspluatacionnyh harakteristik detalej GTD i GTU [About unused reserves of the directed crystallization in increase of utilization properties of details of GTЕ and GTU] // Litejnoe proizvodstvo. 20137. №9. S. 30–32.
5. Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [Development of process of the directed crystallization of blades of GTE from hot strength alloys with single-crystal and composition structure] // Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.
6. Kablov E.N., Tolorajya V.N. VIAM – osnovopolozhnik otechestvennoj tehnologii litya monokristallicheskih turbinnyh lopatok GTD i GTU [VIAM – the founder of domestic casting technology of single-crystal turbine blades of GTE and GTU] // Aviacionnye materialy i tehnologii. 2012. №S. S. 105–117.
7. Bondarenko Ju.A., Echin A.B., Surova V.A., Narskij A.R. Vlijanie temperaturnogo gradienta na strukturu zharoprochnogo splava pri ego napravlennoj kristallizacii [Influence of temperature gradient on hot strength alloy structure at its directed crystallization] // Litejshhik Rossii. 2014. №5. S. 24–28.
8. Kablov E.N., Tolorajja V.N., Demonis I.M., Orehov N.G. Napravlennaja kristallizacija zharoprochnyh nikelevyh splavov [The directed crystallization of heat resisting nickel alloys] // Tehnologija legkih splavov. 2007. №2. S. 60–70.
9. Ospennikova O.G., Rassohina L.I., Bitjuckaja O.N., Gamazina M.V. Otrabotka tehnologii poluchenija otlivok lopatok GTD metodom napravlennoj kristallizacii iz splavov na osnove Nb–Si kompozita [Development of technology for production of castings by the method of direc-tional solidification of GTE blades made of alloys based on Nb–Si composite] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2017. №4. St. 01 Available at: http://www.viam-works.ru (accessed: June 7, 2017). DOI: 10.18577/2307-6046-2017-0-4-1-1.
10. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornaja keramika sterzhnej i form dlja litja lopatok s napravlennoj i monokristallicheskoj strukturami [High-fire-resistant ceramics of rods and casting molds of blades with the directed and single-crystal structures] // Aviacionnaja promyshlennost. 2000. №2. S. 41–44.
11. Beljakov A.V., Razumnova I.V., Demonis I.M., Folomejkin Ju.I. Legkoudaljaemye keramicheskie sterzhni dlja lit'ja lopatok GTD po vyplavljaemym modeljam [Easily deleted ceramic rods for molding of blades of GTЕ on melted models] // Steklo i keramika. 2012. №4. S. 26–31.
12. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornye keramicheskie sterzhni i formy dlja litja lopatok metodom napravlennoj kristallizacii [High-fire-resistant ceramic rods and casting molds of blades method of the directed crystallization] // Aviacionnye materialy i tehnologii. 2003. №1. S. 33–44.
13. Kablov E.N., Svetlov I.L., Demonis I.M. Folomejkin Ju.I. Monokristallicheskie lopatki s transpiracionnym ohlazhdeniem dlja vysokotemperaturnyh gazoturbinnyh dvigatelej [Single-crystal blades with transpiration cooling for high-temperature gas turbine engines] // Aviacionnye materialy i tehnologii. 2003. №1. S. 24–33.
14. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
15. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine engines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. 632 s.
2. Ospennikova O.G., Visik E.M., Gerasimov V.V., Koljadov E.V. Puti povyshenija jeksplu-atacionnyh harakteristik lopatok gazoturbinnyh ustanovok [Ways of increase of utilization properties of blades of gas turbine units] // Tehnologija metallov. 2017. №1. S. 17–24.
3. Visik E.M., Gerasimov V.V., Koljadov E.V., Kuzmina N.A. Vlijanie tehnologicheskih rezhimov litja na parametry struktury monokristallov novyh zharoprochnyh splavov [In-fluence of technological modes of molding on parameters of structure of monocrystals of new hot strength alloys] // Metallurgija mashinostroenija. 2016. №5. S. 27–31.
4. Gerasimov V.V., Visik E.M., Koljadov E.V. O neispolzovannyh rezervah napravlennoj kristallizacii v povyshenii jekspluatacionnyh harakteristik detalej GTD i GTU [About unused reserves of the directed crystallization in increase of utilization properties of details of GTЕ and GTU] // Litejnoe proizvodstvo. 20137. №9. S. 30–32.
5. Kablov E.N., Bondarenko Yu.A., Echin A.B., Surova V.A. Razvitie processa napravlennoj kristallizacii lopatok GTD iz zharoprochnyh splavov s monokristallicheskoj i kompozicionnoj strukturoj [Development of process of the directed crystallization of blades of GTE from hot strength alloys with single-crystal and composition structure] // Aviacionnye materialy i tehnologii. 2012. №1. S. 3–8.
6. Kablov E.N., Tolorajya V.N. VIAM – osnovopolozhnik otechestvennoj tehnologii litya monokristallicheskih turbinnyh lopatok GTD i GTU [VIAM – the founder of domestic casting technology of single-crystal turbine blades of GTE and GTU] // Aviacionnye materialy i tehnologii. 2012. №S. S. 105–117.
7. Bondarenko Ju.A., Echin A.B., Surova V.A., Narskij A.R. Vlijanie temperaturnogo gradienta na strukturu zharoprochnogo splava pri ego napravlennoj kristallizacii [Influence of temperature gradient on hot strength alloy structure at its directed crystallization] // Litejshhik Rossii. 2014. №5. S. 24–28.
8. Kablov E.N., Tolorajja V.N., Demonis I.M., Orehov N.G. Napravlennaja kristallizacija zharoprochnyh nikelevyh splavov [The directed crystallization of heat resisting nickel alloys] // Tehnologija legkih splavov. 2007. №2. S. 60–70.
9. Ospennikova O.G., Rassohina L.I., Bitjuckaja O.N., Gamazina M.V. Otrabotka tehnologii poluchenija otlivok lopatok GTD metodom napravlennoj kristallizacii iz splavov na osnove Nb–Si kompozita [Development of technology for production of castings by the method of direc-tional solidification of GTE blades made of alloys based on Nb–Si composite] // Trudy VIAM: jelektron. nauch.-tehnich. zhurn. 2017. №4. St. 01 Available at: http://www.viam-works.ru (accessed: June 7, 2017). DOI: 10.18577/2307-6046-2017-0-4-1-1.
10. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornaja keramika sterzhnej i form dlja litja lopatok s napravlennoj i monokristallicheskoj strukturami [High-fire-resistant ceramics of rods and casting molds of blades with the directed and single-crystal structures] // Aviacionnaja promyshlennost. 2000. №2. S. 41–44.
11. Beljakov A.V., Razumnova I.V., Demonis I.M., Folomejkin Ju.I. Legkoudaljaemye keramicheskie sterzhni dlja lit'ja lopatok GTD po vyplavljaemym modeljam [Easily deleted ceramic rods for molding of blades of GTЕ on melted models] // Steklo i keramika. 2012. №4. S. 26–31.
12. Folomejkin Ju.I., Kablov E.N., Demonis I.M. Vysokoogneupornye keramicheskie sterzhni i formy dlja litja lopatok metodom napravlennoj kristallizacii [High-fire-resistant ceramic rods and casting molds of blades method of the directed crystallization] // Aviacionnye materialy i tehnologii. 2003. №1. S. 33–44.
13. Kablov E.N., Svetlov I.L., Demonis I.M. Folomejkin Ju.I. Monokristallicheskie lopatki s transpiracionnym ohlazhdeniem dlja vysokotemperaturnyh gazoturbinnyh dvigatelej [Single-crystal blades with transpiration cooling for high-temperature gas turbine engines] // Aviacionnye materialy i tehnologii. 2003. №1. S. 24–33.
14. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
15. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytija [Cast blades of gas turbine engines: alloys, technologies, coverings] / pod obshh. red. E.N. Kablova. 2-e izd. M.: Nauka, 2006. 632 s.
10.
№3-4, 2017
УДК 621.318.1
Bondarenko Yu.A.1, Shubakov V.S.2, Zukov D.G.2
The crystal structure and magnetic properties of the YuNDK35T5 alloys manufacturing by directional high-gradient solidification methods
Influence of directional high gradient solidifications parameters for crystalline structure formation in permanent magnets alloys YuNDK35T5А without additives and alloyed by sulfur and carbon has been investigated. It is established that there is an opportunity to make industrial castings of permanent magnets YuNDK35T5А on the UVNS-5 installation, intended for smelting of shovels of gas-turbine engines. Features of change of alloys compositions, in high-gradient directed solidification process are investigated. Samples of permanent magnets with regular structure (column and single-crystal) and magnetic properties meeting the requirement of GOST 17809–72 and corresponding to the level of foreign analogs are manufacturing.
Keywords: cast permanent magnets YuNDK, column grain structure magnets, single-crystal magnets, directional high-gradient solidification, magnetic properties, high coercive station, crystallization range.
Reference List
1. GOST 17809–72. Materialy magnitotverdye litye [State Standard 17809–72. Magneto firm molded materials]. M.: Izd-vo standartov, 2001. 7 s.
2. GOST 21559–76. Materialy magnitotverdye spechennye [State Standard 21559–76. Materials the magneto firm sintered]. M.: Izd-vo standartov, 1976. 20 s.
3. GOST 24897–81. Materialy magnitotverdye deformiruemye [State Standard 24897–81. Materials the magneto firm deformable]. M.: Izd-vo standartov, 1981. 20 s.
4. GOST 24063–80. Ferrity magnitotverdye [State Standard 24063–80. Ferrite magneto firm]. M.: Izd-vo standartov, 1986. 14 s.
5. Kablov E.N., Piskorskij V.P., Burhanov G.S., Valeev R.A. i dr. Termostabilnye kolcevye magnity s radialnoj teksturoj na osnove Nd(Pr)–Dy–Fe–Co–B [Thermo stable ring magnets with radial structure on the basis of Nd(Pr)–Dy–Fe–Co–B] // Fizika i himija obrabotki materialov. 2011. №3. S. 43–47.
6. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Nazarova N.V. Vlijanie dispro-zija i kobalta na temperaturnuju zavisimost namagnichennosti i fazovyj sostav materiala sistemy Nd–Dy–Fe–Co–B [Influence disproziya and cobalt on temperature dependence of magnetization and phase structure of material of Nd–Dy–Fe–Co–B system] // MiTOM. 2007. №4. S. 3–10.
7. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Chabina E.B. Vlijanie prazeodima na magnitnye svojstva i fazovyj sostav materiala sistemy Nd–Pr–Dy–Fe–Co–B [Influence prazeodima on magnetic properties and phase structure of material of Nd–Pr–Dy–Fe–Co–B system] // MiTOM. 2005. №6. S. 12–16.
8. Petrakov A.F., Piskorskij V.P., Burhanov G.S., Repina M.V., Ivanov S.I. Osobennosti spekanija magnitov Nd(Pr)–Dy–Fe–Co–B c vysokim soderzhaniem Co [Features of agglomeration of magnets of Nd (Pr)–Dy–Fe–Co–B with the high contents Co] // MiTOM. 2012. №7. S. 3–9.
9. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Rezchikova I.I., Valeev R.A., Davydova E.A. Fazovyj sostav spechennyh materialov sistemy Pr–Dy–Fe–Co–B [Phase composition of the Pr–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 5–10. DOI: 10.18577/2071-9140-2015-0-S2-5-10.
10. Kablov E.N., Ospennikova O.G., Rezchikova I.I., Piskorskij V.P., Valeev R.A., Korolev D.V. Zavisimost svojstv spechennyh materialov sistemy Nd–Dy–Fe–Co–B ot tehno-logicheskih parametrov [Properties dependence of the Nd–Dy–Fe–Co–B sintered materials on technological parameters] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 24–29. DOI: 10.18577/2071-9140-2015-0-S2-24-29.
11. Kablov E.N., Ospennikova O.G., Korolev D.V., Piskorskij V.P., Valeev R.A., Rezchikova I.I. Mehanizm vliyaniya soderzhaniya bora i termoobrabotki na svojstva magnitov sistemy Nd–Fe–Al–Ti–B [Influence mechanisms of boron content and heat treatment on the properties of Nd–Fe–Al–Ti–B magnets] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 30–34. DOI: 10.18577/2071-9140-2015-0-S2-30-34.
12. Mishima T. Nickel-aluminum steel for permanent magnets // Stahl und Eisen. 1931. Vol. 53. P. 79.
13. Oliver D.A., Shedden J.W. Cooling of Permanent Magnet Alloys in a Constant Magnetic Field // Nature. 1938. Vol. 142. Issue 3587. P. 209.
14. Pikunov M.V., Beljaev I.V., Sidorov E.V. Kristallizacija splavov i napravlennoe zatverdevanie otlivok [Crystallization of alloys and molding directional solidification]. Vladimir: Vladimirskij gos. un-t, 2002. 213 s.
15. Naastepud P. Controlled solidification of Ticonal X // Zeitschrift fur Angewandte Physik. 1966. Vol. 21. No. 2. P. 104–107.
16. Skljarov A.E., Chaban I.P., Gridnev A.I., Vlasov V.G. Poluchenie monokristallov splavov dlja postojannyh magnitov v promyshlennyh uslovijah [Receiving monocrystals of perma-nent magnet alloys in industrial conditions] // Vyrashhivanie monokristallov tugo-plavkih i redkih metallov. M.: Nauka, 1973. S. 8–11.
17. Skljarov A.E., Chaban I.P., Kudasov V.V. Issledovanie i vybor tehnologicheskih rezhimov dlja proizvodstva monokristallicheskih magnitov iz splavov tipa JuNDK35T5 [Research and choice of technological modes for production of single-crystal magnets from YUNDK35T5 type alloys] // Jelektro-tehnicheskie materialy: tr. Vsesojuz. nauch.-issled. in-ta jel-ektrotehniki. M., 1974. T. 40. S. 81–86.
18. Sergeev V.V., Bulygina T.I. Magnitotverdye materialy [Magneto hard materials]. M.: Jenergija, 1980. 222 s.
19. Koljadov E.V., Gerasimov V.V., Visik E.M. Lite metodom napravlennoj kristallizacii s upravljaemym gradientom temperatury na fronte kristallizacii [Molding by method of the di-rected crystallization with managed temperature gradient at the front crystallization] // Litejnoe proizvodstvo. 2016. №8. S. 24–26.
20. Bondarenko Ju.A., Echin A.B. Napravlennaja kristallizacija zharoprochnogo splava s pere-mennym upravljaemym gradientom [The directed crystallization of hot strength alloy with variable managed gradient] // Voprosy materialovedenija. 2016. №3 (87). S. 5–58.
21. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. GOST 21559–76. Materialy magnitotverdye spechennye [State Standard 21559–76. Materials the magneto firm sintered]. M.: Izd-vo standartov, 1976. 20 s.
3. GOST 24897–81. Materialy magnitotverdye deformiruemye [State Standard 24897–81. Materials the magneto firm deformable]. M.: Izd-vo standartov, 1981. 20 s.
4. GOST 24063–80. Ferrity magnitotverdye [State Standard 24063–80. Ferrite magneto firm]. M.: Izd-vo standartov, 1986. 14 s.
5. Kablov E.N., Piskorskij V.P., Burhanov G.S., Valeev R.A. i dr. Termostabilnye kolcevye magnity s radialnoj teksturoj na osnove Nd(Pr)–Dy–Fe–Co–B [Thermo stable ring magnets with radial structure on the basis of Nd(Pr)–Dy–Fe–Co–B] // Fizika i himija obrabotki materialov. 2011. №3. S. 43–47.
6. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Nazarova N.V. Vlijanie dispro-zija i kobalta na temperaturnuju zavisimost namagnichennosti i fazovyj sostav materiala sistemy Nd–Dy–Fe–Co–B [Influence disproziya and cobalt on temperature dependence of magnetization and phase structure of material of Nd–Dy–Fe–Co–B system] // MiTOM. 2007. №4. S. 3–10.
7. Kablov E.N., Petrakov A.F., Piskorskij V.P., Valeev R.A., Chabina E.B. Vlijanie prazeodima na magnitnye svojstva i fazovyj sostav materiala sistemy Nd–Pr–Dy–Fe–Co–B [Influence prazeodima on magnetic properties and phase structure of material of Nd–Pr–Dy–Fe–Co–B system] // MiTOM. 2005. №6. S. 12–16.
8. Petrakov A.F., Piskorskij V.P., Burhanov G.S., Repina M.V., Ivanov S.I. Osobennosti spekanija magnitov Nd(Pr)–Dy–Fe–Co–B c vysokim soderzhaniem Co [Features of agglomeration of magnets of Nd (Pr)–Dy–Fe–Co–B with the high contents Co] // MiTOM. 2012. №7. S. 3–9.
9. Kablov E.N., Ospennikova O.G., Piskorskij V.P., Rezchikova I.I., Valeev R.A., Davydova E.A. Fazovyj sostav spechennyh materialov sistemy Pr–Dy–Fe–Co–B [Phase composition of the Pr–Dy–Fe–Co–B sintered materials] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 5–10. DOI: 10.18577/2071-9140-2015-0-S2-5-10.
10. Kablov E.N., Ospennikova O.G., Rezchikova I.I., Piskorskij V.P., Valeev R.A., Korolev D.V. Zavisimost svojstv spechennyh materialov sistemy Nd–Dy–Fe–Co–B ot tehno-logicheskih parametrov [Properties dependence of the Nd–Dy–Fe–Co–B sintered materials on technological parameters] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 24–29. DOI: 10.18577/2071-9140-2015-0-S2-24-29.
11. Kablov E.N., Ospennikova O.G., Korolev D.V., Piskorskij V.P., Valeev R.A., Rezchikova I.I. Mehanizm vliyaniya soderzhaniya bora i termoobrabotki na svojstva magnitov sistemy Nd–Fe–Al–Ti–B [Influence mechanisms of boron content and heat treatment on the properties of Nd–Fe–Al–Ti–B magnets] // Aviacionnye materialy i tehnologii. 2015. №S2 (39). S. 30–34. DOI: 10.18577/2071-9140-2015-0-S2-30-34.
12. Mishima T. Nickel-aluminum steel for permanent magnets // Stahl und Eisen. 1931. Vol. 53. P. 79.
13. Oliver D.A., Shedden J.W. Cooling of Permanent Magnet Alloys in a Constant Magnetic Field // Nature. 1938. Vol. 142. Issue 3587. P. 209.
14. Pikunov M.V., Beljaev I.V., Sidorov E.V. Kristallizacija splavov i napravlennoe zatverdevanie otlivok [Crystallization of alloys and molding directional solidification]. Vladimir: Vladimirskij gos. un-t, 2002. 213 s.
15. Naastepud P. Controlled solidification of Ticonal X // Zeitschrift fur Angewandte Physik. 1966. Vol. 21. No. 2. P. 104–107.
16. Skljarov A.E., Chaban I.P., Gridnev A.I., Vlasov V.G. Poluchenie monokristallov splavov dlja postojannyh magnitov v promyshlennyh uslovijah [Receiving monocrystals of perma-nent magnet alloys in industrial conditions] // Vyrashhivanie monokristallov tugo-plavkih i redkih metallov. M.: Nauka, 1973. S. 8–11.
17. Skljarov A.E., Chaban I.P., Kudasov V.V. Issledovanie i vybor tehnologicheskih rezhimov dlja proizvodstva monokristallicheskih magnitov iz splavov tipa JuNDK35T5 [Research and choice of technological modes for production of single-crystal magnets from YUNDK35T5 type alloys] // Jelektro-tehnicheskie materialy: tr. Vsesojuz. nauch.-issled. in-ta jel-ektrotehniki. M., 1974. T. 40. S. 81–86.
18. Sergeev V.V., Bulygina T.I. Magnitotverdye materialy [Magneto hard materials]. M.: Jenergija, 1980. 222 s.
19. Koljadov E.V., Gerasimov V.V., Visik E.M. Lite metodom napravlennoj kristallizacii s upravljaemym gradientom temperatury na fronte kristallizacii [Molding by method of the di-rected crystallization with managed temperature gradient at the front crystallization] // Litejnoe proizvodstvo. 2016. №8. S. 24–26.
20. Bondarenko Ju.A., Echin A.B. Napravlennaja kristallizacija zharoprochnogo splava s pere-mennym upravljaemym gradientom [The directed crystallization of hot strength alloy with variable managed gradient] // Voprosy materialovedenija. 2016. №3 (87). S. 5–58.
21. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the develop-ment of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
11.
№2, 2017
УДК 621.98.043:669.245
Sidorov S.A.1, Bazhenov A.R.1, Chebotareva E.S.2
Development of the theory and practice of production of punchings of disks of from gas turbine engines of heterophase nickel-based superalloys
The article presents information about development of technological processes used for manufacturing discs of gas turbine engines connected with the increasing complexity of the chemical and phase composition of nickel-based superalloys.
The article shows efficiency of hot deformation processes under solvus temperature provided preliminary thermomechanical treatment which provides high technological ductility of workpiece.
Keywords: gas turbine engines discs, nickel-based superalloys, deformation, isothermal forging, hot isostatic pressing.
Reference List
1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Tumanov A.T., Shalin R.E., Starkov D.P. Razvitie aviatsionnoi nauki i tekhniki v SSSR. Istoriko-tekhnicheskie ocherki [Development of aviation science and equipment in the USSR. Historical and technical sketches] // M.: Nauka, 1980. S. 332–334.
3. Livanov V.A., Nuss P.A., Fainbron S.M., Kashcheeva A.V. Vliianie termicheskoi obrabotki na prokatyvaemost slitkov splava ZhS6KP [Influence of thermal processing on rollability of ingots of alloy ZhS6KP] // Tekhnologiia legkikh splavov, №2, 1972. S. 115–118.
4. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
5. Lomberg B.S., Gorin V.A., Gerasimov D.E. i dr. Vysokozharoprochnye deformiruemye nikelevye splavy dlia diskov GTD i tekhnologiia ikh proizvodstva [High-heat resisting deformable nickel alloys for disks GTЕ and technology of their production] // Tekhnologiia legkikh splavov. 1993. №7–8. S. 54–63.
6. Skliarov N.M. Put dlinoiu v 70 let – ot drevesiny do supermaterialov [Way of 70 years – from wood to supermaterials] / pod obshch. red. E.N. Kablova // M.: MISiS–VIAM, 2002. S. 317–319.
7. Istorija aviacionnogo materialovedenija. VIAM – 80 let: gody i ljudi [History of aviation materials science. VIAM – 80 years: years and people] / pod obshh. red. E.N. Kablova. M.: VIAM, 2012. S. 245–248.
8. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennykh zharoprochnykh materialov i tekhnologii ikh proizvodstva dlia aviatsionnogo dvigatelestroeniia [Creation of modern heat resisting materials and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3–4. S. 34–38.
9. Kablov E.N., Ospennikova O.G., Lomberg B.S. Kompleksnaya innovacionnaya tehnologiya izotermicheskoj shtampovki na vozduhe v rezhime sverhplastichnosti diskov iz superzharoprochnyh splavov [Complex innovative technology of isothermal punching on air in mode of superplasticity of disks from superhot strength alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 129–141.
10. Ponomarenko D.A., Skugorev A.V., Sidorov S.A., Strokov V.V. Tekhnologicheskie vozmozhnosti spetsializirovannykh izotermicheskikh pressov siloi 6,3 i 16 MN v proizvodstve detalei aviatsionno-kosmicheskogo naznacheniia [Technological capabilities specialized isothermal pressov with a force of 6,3 and 16 MN in production of details of aerospace assignment] // KShP OMD. 2015. №9. S. 36–41.
11. Razuvaev E.I., Bubnov M.V., Grigoreva G.A., Sidorov S.A. Razvitie i prakticheskoe primenenie fiziko-khimicheskoi teorii v protsessakh obrabotki davleniem aviatsionnykh stalei i splavov [Development and practical application of the physical and chemical theory in processes of processing by pressure aviation steels and alloys] // Novosti materialovedeniia. Nauka i tekhnika: elektron. nauch.-tekhnich. zhurn. 2015. №1. St. 07. Available at: http://www.materialsnews.ru (accessed: February 23, 2017).
12. Razuvaev E.I., Bubnov M.V., Bakradze M.M., Sidorov S.A. GIP i deformatsiia granulirovannykh zharoprochnykh nikelevykh splavov [HIP and deformation of the granulated heat resisting nickel alloys] // Aviatsionnye materialy i tekhnologii. 2016. №S1. S. 80–86. DOI: 10.18577/2071-9140-2016-0-S1-80-86.
13. Eisen W.B. PM – Past, Present and Future: report // Crucible Research. Рittsburg, 1996. P. 23–27.
14. Eisen W.B. The Current Status of as-HIP Superalloy in Aircraft Engines // Proceeding of International Techno-Business Conference on the Superalloys Industry «Superalloys for Gas Turbine». Tampa: Florida, 1998. P. 73–84.
15. Malley D.R., Stulga I.E., Ondercin R.I. Production of Near Net Shapes by Hot Isostatic Pressing of Super-alloys Powder // National Powder Metallurgy Conference Proceedings. 1983. 3 8. P. 229–246.
2. Tumanov A.T., Shalin R.E., Starkov D.P. Razvitie aviatsionnoi nauki i tekhniki v SSSR. Istoriko-tekhnicheskie ocherki [Development of aviation science and equipment in the USSR. Historical and technical sketches] // M.: Nauka, 1980. S. 332–334.
3. Livanov V.A., Nuss P.A., Fainbron S.M., Kashcheeva A.V. Vliianie termicheskoi obrabotki na prokatyvaemost slitkov splava ZhS6KP [Influence of thermal processing on rollability of ingots of alloy ZhS6KP] // Tekhnologiia legkikh splavov, №2, 1972. S. 115–118.
4. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
5. Lomberg B.S., Gorin V.A., Gerasimov D.E. i dr. Vysokozharoprochnye deformiruemye nikelevye splavy dlia diskov GTD i tekhnologiia ikh proizvodstva [High-heat resisting deformable nickel alloys for disks GTЕ and technology of their production] // Tekhnologiia legkikh splavov. 1993. №7–8. S. 54–63.
6. Skliarov N.M. Put dlinoiu v 70 let – ot drevesiny do supermaterialov [Way of 70 years – from wood to supermaterials] / pod obshch. red. E.N. Kablova // M.: MISiS–VIAM, 2002. S. 317–319.
7. Istorija aviacionnogo materialovedenija. VIAM – 80 let: gody i ljudi [History of aviation materials science. VIAM – 80 years: years and people] / pod obshh. red. E.N. Kablova. M.: VIAM, 2012. S. 245–248.
8. Kablov E.N., Lomberg B.S., Ospennikova O.G. Sozdanie sovremennykh zharoprochnykh materialov i tekhnologii ikh proizvodstva dlia aviatsionnogo dvigatelestroeniia [Creation of modern heat resisting materials and technologies of their production for aviation engine building] // Krylya Rodiny. 2012. №3–4. S. 34–38.
9. Kablov E.N., Ospennikova O.G., Lomberg B.S. Kompleksnaya innovacionnaya tehnologiya izotermicheskoj shtampovki na vozduhe v rezhime sverhplastichnosti diskov iz superzharoprochnyh splavov [Complex innovative technology of isothermal punching on air in mode of superplasticity of disks from superhot strength alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 129–141.
10. Ponomarenko D.A., Skugorev A.V., Sidorov S.A., Strokov V.V. Tekhnologicheskie vozmozhnosti spetsializirovannykh izotermicheskikh pressov siloi 6,3 i 16 MN v proizvodstve detalei aviatsionno-kosmicheskogo naznacheniia [Technological capabilities specialized isothermal pressov with a force of 6,3 and 16 MN in production of details of aerospace assignment] // KShP OMD. 2015. №9. S. 36–41.
11. Razuvaev E.I., Bubnov M.V., Grigoreva G.A., Sidorov S.A. Razvitie i prakticheskoe primenenie fiziko-khimicheskoi teorii v protsessakh obrabotki davleniem aviatsionnykh stalei i splavov [Development and practical application of the physical and chemical theory in processes of processing by pressure aviation steels and alloys] // Novosti materialovedeniia. Nauka i tekhnika: elektron. nauch.-tekhnich. zhurn. 2015. №1. St. 07. Available at: http://www.materialsnews.ru (accessed: February 23, 2017).
12. Razuvaev E.I., Bubnov M.V., Bakradze M.M., Sidorov S.A. GIP i deformatsiia granulirovannykh zharoprochnykh nikelevykh splavov [HIP and deformation of the granulated heat resisting nickel alloys] // Aviatsionnye materialy i tekhnologii. 2016. №S1. S. 80–86. DOI: 10.18577/2071-9140-2016-0-S1-80-86.
13. Eisen W.B. PM – Past, Present and Future: report // Crucible Research. Рittsburg, 1996. P. 23–27.
14. Eisen W.B. The Current Status of as-HIP Superalloy in Aircraft Engines // Proceeding of International Techno-Business Conference on the Superalloys Industry «Superalloys for Gas Turbine». Tampa: Florida, 1998. P. 73–84.
15. Malley D.R., Stulga I.E., Ondercin R.I. Production of Near Net Shapes by Hot Isostatic Pressing of Super-alloys Powder // National Powder Metallurgy Conference Proceedings. 1983. 3 8. P. 229–246.
12.
№2, 2017
УДК 669.245
Volkov A.M.1, Vostrikov A.V.1
Nucleation and growth of grains in P/M Ni-base superalloys for disks application
The processes of grain boundaries formation in PM Ni-base superalloys are reviewed in the article. The powder are produced by various methods namely gas atomization and plasma rotate electrode process. It was shown that the grain size after hot isostatic pressing (HIP) is about 1/3 from initial powder size. This approximately ratio practically does not depend on powder production method.
The work is executed within implementation of the complex scientific direction 10.2. «Isothermal deformation on air of new generation of heterophase difficult deformable hot strength alloys» («The strategic directions of development of materials and technologies of their processing for the period till 2030»)
Keywords: disk billet, jet-engine, powder, Ni-base superalloy, microstructure, grain, recrystallization, HIP.
Reference List
1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Entsiklopedicheskiy spravochnik. 2008. №3. S. 2–14.
3. Kablov E.N. Kontrol kachestva materialov – garantiya bezopasnosti ekspluatatsii aviatsionnoy tekhniki [Quality control of materials – security accreditation of operation of aviation engineering] // Aviatsionnye materialy i tekhnologii. 2001. №1. S. 3–8.
4. Kablov E.N. Nauka kak otrasl ekonomiki [Science as economy industry] // Nauka i zhizn. 2009. №10. S. 7–8.
5. Gorelik S.S. Rekristallizatsiia metallov i splavov [Recrystallization of metals and alloys]. M.: Metallurgiia, 1978. 568 s.
6. Fizicheskoe metallovedenie v 3 t. [Physical metallurgical science in 3vol.] M.: Metallurgiia, 1987. T. 3: Fiziko-mekhanicheskie svoistva metallov i splavov / pod red. R.U. Kana, P.T. Khaazena. 663 s.
7. Bronfin M.B., Kishkin S.T., Nikulina I.V., Sorokina L.P., Usikov M.P. Dislokatsii i zharoprochnost [Dislocations and thermal stability] // Aviatsionnye materialy na rubezhe XX–XXI vekov. M.: VIAM, 1994. S. 452–460.
8. Portnoi V.K., Alalykin A.A., Novikov I.I. Formirovanie ultramelkozernistoi struktury v zharoprochnykh nikelevykh splavakh pri goriachei deformatsii [Forming of ultrafine grained structure in heat resisting nickel alloys at hot deformation] // Metallovedenie i obrabotka tsvetnykh splavov. M.: Nauka, 1992. S. 98–110.
9. Bakradze M.M., Ovsepyan S.V., Shugaev S.A., Letnikov M.N. Vliyanie rezhimov zakalki na strukturu i svojstva shtampovok diskov iz zharoprochnogo nikelevogo splava EK151-ID [The influence of quenching on structure and properties nickel-based superalloy EK151-ID forgings] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №9. St. 01. Available at: http://www.viam-works.ru (accessed: February 10, 2017).
10. Galkina V.G., Lomberg B.S. Vliianie mikrostruktury na kharakteristiki vysokozharoprochnogo splava EP962 [Influence of microstructure on EP962 high-hot strength alloy characteristics] // Aviatsionnaia promyshlennost. 1985. №4. S. 42–45.
11. Lomberg B.S., Gorin V.A., Gerasimov D.E., Rakhmanov N.S., Stepanov V.P. Vysokozharoprochnye deformiruemye nikelevye splavy dlia diskov GTD i tekhnologiia ikh proizvodstva [High-heat resisting deformable nickel alloys for disks GTЕ and technology of their production] // Tekhnologiia legkikh splavov. 1993. №7–8. S. 54–63.
12. Lomberg B.S., Bakradze M.M., Chabina E.B., Filonova E.V. Vzaimosvyaz struktury i svojstv vysokozharoprochnykh nikelevykh splavov dlya diskov gazoturbinnykh dvigatelej [Interrelation of structure and properties of high-heat resisting nickel alloys for disks of gas turbine engines] // Aviacionnye materialy i tekhnologii. 2011. №2. S. 25–30.
13. Kablov E.N., Ospennikova O.G., Lomberg B.S. Kompleksnaya innovacionnaya tehnologiya izotermicheskoj shtampovki na vozduhe v rezhime sverhplastichnosti diskov iz superzharoprochnyh splavov [Complex innovative technology of isothermal punching on air in mode of superplasticity of disks from superhot strength alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 129–141.
14. Garibov G.S., Grits N.M., Fedorenko E.A. i dr. Issledovanie vozmozhnosti izgotovleniia zagotovok diskov GTD s peremennoi strukturoi i funktsionalno-gradientnymi svoistvami iz granul raznykh fraktsii [Research of possibility of manufacturing of preparations of disks GTЕ with variable structure and functional and gradient properties from granules of different fractions] // Tekhnologiia legkikh splavov. 2011. №4. S. 41–50.
15. Egorov D.A., Garibov G.S., Grits N.M. i dr. Issledovanie materiala zagotovok diskov s peremennoi strukturoi iz granul zharoprochnykh nikelevykh splavov, izgotovlennykh po tekhnologii priamogo GIP [Research of material of preparations of disks with variable structure from granules of the heat resisting nickel alloys made on technologies of direct НIP] // Tekhnologiia legkikh splavov. 2014. №3. S. 67–77.
16. Garibov G.S., Grits N.M., Volkov A.M. i dr. Metallovedcheskie aspekty proizvodstva zagotovok diskov iz granuliruemykh zharoprochnykh nikelevykh splavov metodom GIP [Metallovedchesky aspects of production of preparations of disks from granulated heat resisting nickel alloys НIP method] // Tekhnologiia legkikh splavov. 2014. №3. S. 54–59.
17. Vostrikov A.V., Garibov G.S., Ber L.B., Shliapin S.D. Issledovanie fiziko-mekhanicheskikh svoistv granul iz novogo vysokoprochnogo nikelevogo splava, izgotovlennykh metodom PREP [Research of physicomechanical properties of granules from the new high-strength nickel alloy, made by the PREP method] // Tekhnologiia legkikh splavov. 2013. №2. S. 69–75.
18. Kablov D.E., Shompolov E.G., Sidorov V.V., Goriunov A.V. Vakuumnaia induktsionnaia plavilno-razlivochnaia ustanovka VIM 12 III HMC dlia polucheniia vysokokachestvennykh zharoprochnykh nikelevykh splavov [The vacuum induction melting-pouring installation VIM 12 III HMC for high quality supрeralloys nickel base production] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2014. №5. St. 05. Available at: http://www.viam-works.ru (accessed: February 10, 2017). DOI: 10.18577/2307-6046-2014-0-5-5-5.
19. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitelno k lazernoj LMD-naplavke [The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser metal deposition] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №5. St. 04. Available at: http://www.viam-works.ru (accessed: February 10, 2017). DOI: 10.18577/2307-6046-2014-0-5-4-4.
2. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Entsiklopedicheskiy spravochnik. 2008. №3. S. 2–14.
3. Kablov E.N. Kontrol kachestva materialov – garantiya bezopasnosti ekspluatatsii aviatsionnoy tekhniki [Quality control of materials – security accreditation of operation of aviation engineering] // Aviatsionnye materialy i tekhnologii. 2001. №1. S. 3–8.
4. Kablov E.N. Nauka kak otrasl ekonomiki [Science as economy industry] // Nauka i zhizn. 2009. №10. S. 7–8.
5. Gorelik S.S. Rekristallizatsiia metallov i splavov [Recrystallization of metals and alloys]. M.: Metallurgiia, 1978. 568 s.
6. Fizicheskoe metallovedenie v 3 t. [Physical metallurgical science in 3vol.] M.: Metallurgiia, 1987. T. 3: Fiziko-mekhanicheskie svoistva metallov i splavov / pod red. R.U. Kana, P.T. Khaazena. 663 s.
7. Bronfin M.B., Kishkin S.T., Nikulina I.V., Sorokina L.P., Usikov M.P. Dislokatsii i zharoprochnost [Dislocations and thermal stability] // Aviatsionnye materialy na rubezhe XX–XXI vekov. M.: VIAM, 1994. S. 452–460.
8. Portnoi V.K., Alalykin A.A., Novikov I.I. Formirovanie ultramelkozernistoi struktury v zharoprochnykh nikelevykh splavakh pri goriachei deformatsii [Forming of ultrafine grained structure in heat resisting nickel alloys at hot deformation] // Metallovedenie i obrabotka tsvetnykh splavov. M.: Nauka, 1992. S. 98–110.
9. Bakradze M.M., Ovsepyan S.V., Shugaev S.A., Letnikov M.N. Vliyanie rezhimov zakalki na strukturu i svojstva shtampovok diskov iz zharoprochnogo nikelevogo splava EK151-ID [The influence of quenching on structure and properties nickel-based superalloy EK151-ID forgings] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №9. St. 01. Available at: http://www.viam-works.ru (accessed: February 10, 2017).
10. Galkina V.G., Lomberg B.S. Vliianie mikrostruktury na kharakteristiki vysokozharoprochnogo splava EP962 [Influence of microstructure on EP962 high-hot strength alloy characteristics] // Aviatsionnaia promyshlennost. 1985. №4. S. 42–45.
11. Lomberg B.S., Gorin V.A., Gerasimov D.E., Rakhmanov N.S., Stepanov V.P. Vysokozharoprochnye deformiruemye nikelevye splavy dlia diskov GTD i tekhnologiia ikh proizvodstva [High-heat resisting deformable nickel alloys for disks GTЕ and technology of their production] // Tekhnologiia legkikh splavov. 1993. №7–8. S. 54–63.
12. Lomberg B.S., Bakradze M.M., Chabina E.B., Filonova E.V. Vzaimosvyaz struktury i svojstv vysokozharoprochnykh nikelevykh splavov dlya diskov gazoturbinnykh dvigatelej [Interrelation of structure and properties of high-heat resisting nickel alloys for disks of gas turbine engines] // Aviacionnye materialy i tekhnologii. 2011. №2. S. 25–30.
13. Kablov E.N., Ospennikova O.G., Lomberg B.S. Kompleksnaya innovacionnaya tehnologiya izotermicheskoj shtampovki na vozduhe v rezhime sverhplastichnosti diskov iz superzharoprochnyh splavov [Complex innovative technology of isothermal punching on air in mode of superplasticity of disks from superhot strength alloys] // Aviacionnye materialy i tehnologii. 2012. №S. S. 129–141.
14. Garibov G.S., Grits N.M., Fedorenko E.A. i dr. Issledovanie vozmozhnosti izgotovleniia zagotovok diskov GTD s peremennoi strukturoi i funktsionalno-gradientnymi svoistvami iz granul raznykh fraktsii [Research of possibility of manufacturing of preparations of disks GTЕ with variable structure and functional and gradient properties from granules of different fractions] // Tekhnologiia legkikh splavov. 2011. №4. S. 41–50.
15. Egorov D.A., Garibov G.S., Grits N.M. i dr. Issledovanie materiala zagotovok diskov s peremennoi strukturoi iz granul zharoprochnykh nikelevykh splavov, izgotovlennykh po tekhnologii priamogo GIP [Research of material of preparations of disks with variable structure from granules of the heat resisting nickel alloys made on technologies of direct НIP] // Tekhnologiia legkikh splavov. 2014. №3. S. 67–77.
16. Garibov G.S., Grits N.M., Volkov A.M. i dr. Metallovedcheskie aspekty proizvodstva zagotovok diskov iz granuliruemykh zharoprochnykh nikelevykh splavov metodom GIP [Metallovedchesky aspects of production of preparations of disks from granulated heat resisting nickel alloys НIP method] // Tekhnologiia legkikh splavov. 2014. №3. S. 54–59.
17. Vostrikov A.V., Garibov G.S., Ber L.B., Shliapin S.D. Issledovanie fiziko-mekhanicheskikh svoistv granul iz novogo vysokoprochnogo nikelevogo splava, izgotovlennykh metodom PREP [Research of physicomechanical properties of granules from the new high-strength nickel alloy, made by the PREP method] // Tekhnologiia legkikh splavov. 2013. №2. S. 69–75.
18. Kablov D.E., Shompolov E.G., Sidorov V.V., Goriunov A.V. Vakuumnaia induktsionnaia plavilno-razlivochnaia ustanovka VIM 12 III HMC dlia polucheniia vysokokachestvennykh zharoprochnykh nikelevykh splavov [The vacuum induction melting-pouring installation VIM 12 III HMC for high quality supрeralloys nickel base production] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2014. №5. St. 05. Available at: http://www.viam-works.ru (accessed: February 10, 2017). DOI: 10.18577/2307-6046-2014-0-5-5-5.
19. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitelno k lazernoj LMD-naplavke [The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser metal deposition] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №5. St. 04. Available at: http://www.viam-works.ru (accessed: February 10, 2017). DOI: 10.18577/2307-6046-2014-0-5-4-4.
13.
№5, 2016
УДК 543.51:669
Alekseev A.V.1, Yakimovich P.V.1
Determination of copper, zinc, arsenic and selenium in complex alloyed high temperature nickel alloys using ICP-MS
Now in the modern aviation industry and engine manufacturing high temperature nickel alloys are used in the manufacture of critical parts experiencing during its work, the huge thermal and power load. On the properties of the produced materials significant negative impact can have impurities of different elements. Therefore, an important task is to control the chemical composition of nickel alloys, especially the content of trace impurities, which include copper, zinc, arsenic and selenium.
In this work the determination of copper, zinc, arsenic and selenium in certified reference materials of complexly alloyed Nickel alloys using the method of mass spectrometry with inductively coupled plasma (ICP-MS). The method of dissolution of the sample and its preparation for analysisis described. Applied various methods of eliminating spectral interferences: the reaction-collision cell, or a mathematical correction. The detection limit was, % of the mass: 0,00005 Cu; 0,00007 Zn; 0,00005 Se; 0,
Keywords: inductively coupled plasma mass spectrometry (ICP-MS), nickel alloys, determination of copper, determination of zinc, determination of arsenic, determination of selenium, microwave sample preparation.
Reference List
1. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
2. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative de-velopments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
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4. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Liteynye zharoprochnye nikelevye splavy dlya perspektivnykh aviatsionnykh GTD [Cast heat resisting nickel alloys for perspective aviation GTЕ] // Tekhnologiya legkikh splavov. 2007. №2. S. 6–16.
5. Echin A.B., Bondarenko Y.A. Structural features and properties of single-crystal Ni-based superalloy produced under conditions of variable temperature gradient on the solidification front // Trudy VIAM : elektron. nauch.-tehnich. zhurn. 2015. №8. St. 01. Available at: http://viam-works.ru (accessed: 07 July, 2016). DOI: 10.18577/2307-6046-2015-0-8-1-1.
6. Kablov E.N., Sidorov V.V., Kablov D.E., Rigin V.E., Goryunov A.V. Sovremennye tehnologii polucheniya prutkovyh zagotovok iz litejnyh zharoprochnyh splavov novogo pokoleniya [Modern technologies of receiving the bar stock preparations from foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. S. 97–105.
7. Shein E.A. Tendentsii v oblasti legirovaniya i mikrolegirovaniya zharoprochnykh monokristallicheskikh splavov na osnove nikelya (obzor) [Tendencies in the field of alloying and microalloying of heat resisting single-crystal alloys on the basis of nickel (review)] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №3. St. 02. Available at: http://viam-works.ru (accessed: 07 July, 2016). DOI: 10.18557/2307-6046-2016-0-3-2-2.
8. Kablov E.N., Buntushkin V.P., Povarova K.B., Bazyleva O.A., Morozova G.I., Kazanskaya N.K. Malolegirovannye legkie zharoprochnye vysokotemperaturnye materialy na osnove intermetallida Ni3Al [The low-alloyed easy heat resisting high-temperature materials on the basis of Ni3Al intermetallic compound] // Metally. 1999. №1. S. 58–65.
9. Lomberg B.S., Ovsepjan S.V., Bakradze M.M. Osobennosti legirovanija i termicheskoj obrabotki zharoprochnyh nikelevyh splavov dlja diskov gazoturbinnyh dvigatelej no-vogo pokolenija [Features of alloying and thermal processing of heat resisting nickel alloys for disks of gas turbine engines of new generation] //Aviacionnye materialy i tehnologii. 2010. №2. S. 3–8.
10. Min P.G., Sidorov V.V. Rafinirovanie othodov zharoprochnogo nikelevogo splava ZhS32-VI ot primesi kremniya v usloviyah vakuumnoj indukcionnoj plavki [Refining of scraps of Ni-base superalloy ZhS32-VI to eliminate silicon impurity under conditions of vacuum induction melting] // Trudy VIAM : elektron. nauch.-tehnich. zhurn. 2014. №9. St. 01. Available at: http://viam-works.ru (accessed: 07 July, 2016).
11. GOST 6689.1–92. Nikel, splavy nikelevye i medno-nikelevye. Metody opredeleniya medi [Nickel, alloys nickel and copper-nickel. Methods of definition of copper]. M.: Izd-vo standartov, 1992. S. 1
12. Mirzaeva Kh.A., Shikhakhmedova Z.M., Babuev M.A. Opredelenie medi v alyuminievykh splavakh [Copper definition in aluminum alloys] // Vestnik Dagestanskogo nauchnogo tsentra. 2014. №54. S. 37–40.
13. GOST 6689.4–92. Nikel, splavy nikelevye i medno-nikelevye. Metody opredeleniya tsinka [Nickel, alloys nickel and copper-nickel. Methods of definition of zinc]. M.: Izd-vo standartov, 1992. S. 1
14. Pashadzhanov A.M., Rustamov N.Kh. Atomno-absorbtsionnoe opredelenie tsinka v mednykh splavakh [Nuclear and absorbing definition of zinc in copper alloys] // Zavodskaya laboratoriya. Diagnostika materialov. 2006. T. 72. №5. S. 14–16.
15. GOST 6689.13–92. Nikel, splavy nikelevye i medno-nikelevye. Metody opredeleniya myshyaka [Nickel, alloys nickel and copper-nickel. Methods of definition of arsenic]. M.: Izd-vo standartov, 1992. S. 2.
16. GOST 13047.25–2002. Nikel. Kobalt. Metody opredeleniya selena v nikele [Nickel. Cobalt. Methods of definition of selenium in nickel]. M.: Standartinform, 2002. S. 1
17. Moor C., Devos W., Guecheva M., Kobler J. Inductively coupled plasma mass spectrometry: a versatile tool for a variety of different tasks // Fresenius' Journal of Analytical Chemistry. 2000. Vol. 366. No. 2. P. 159–164.
18. Hu J., Wang H. Determination of Trace Elements in Super Alloy by ICP-MS // Mikrochim. Acta. 2001. Vol. 137. P. 149–155.
19. Pupyshev A.A., Epova E.N. Spektralnye pomekhi poliatomnykh ionov v metode mass-spektrometrii s induktivno svyazannoy plazmoy [Spectral hindrances of polynuclear ions in mass-spectrometry method with inductively connected plasma] // Analitika i kontrol'. 2001. T. 5. №4. S. 335–369.
20. Pupyshev A.A., Surikov V.T. Mass-spektrometriya s induktivno svyazannoy plazmoy. Obrazovanie ionov [Mass-spectrometry with inductively connected plasma. Formation of ions]. Ekaterinburg: UrO RAN, 2006. 276 s.
21. Leykin A.Yu., Yakimovich P.V. Sistemy podavleniya spektral'nykh interferentsiy v mass-spektrometrii s induktivno svyazannoy plazmoy [Systems of suppression of spectral interferences in mass-spectrometry with inductively connected plasma] // Zhurnal analiticheskoy khimii. 2012. T. 67. №8. S. 752–762.
22. Gao Y., Liu R. еt al. Application of chemical vapor generation in ICP-MS: A review // Chinа Sci. Bull. 2013. Vol. 58. No. 8. P. 1980–1991.
23. Nie X., Liang Y. Determination of trace elements in high purity nickel by high resolution induc-tively coupled plasma mass spectrometry // J. Cent. South Univ. 2012. Vol. 19. P. 2416−2420.
24. Pupyshev A.A., Danilova D.A. Ispolzovanie atomno-emissionnoy spektrometrii s induktivno svyazannoy plazmoy dlya analiza materialov i produktov chernoy metallurgii [Use of nuclear and emission spectrometry with inductively connected plasma for the analysis of materials and products of ferrous metallurgy] // Analitika i kontrol. 2007. T. 11. №2–3. S. 131–181.
25. Aries S., Valladon M. et al. A routine method for oxide and hydroxide interference correction in ICP-MS chemical analysis of environmental and geological samples // Geostandards Newsletter. 2000. Vol. 24. P. 19–31.
26. Yakubenko E.V., Voytkova Z.A., Chernikova I.I., Ermolaeva T.N. Mikrovolnovaya probopodgotovka dlya opredeleniya Si, P, V, Cr, Mn, Ni, Cu, W metodom AES-ISP v konstruktsionnykh stalyakh [Microwave test preparation for definition of Si, P, V, Cr, Mn, Ni, Cu, W nuclear power plant-ISP method in constructional stalyakh] // Zavodskaya laboratoriya. Diagnostika materialov. 2014. T. 80. №1. S. 12–15.
2. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative de-velopments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Chabina E.B. [Phosphorus and sulfur segregation in model heat resistant Ni-based alloy] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №9. St. 02. Available at: http://www.viam-works.ru (accessed: 07 July, 2016). DOI: 10.18577/2307-6046-2015-0-9-2-2.
4. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Liteynye zharoprochnye nikelevye splavy dlya perspektivnykh aviatsionnykh GTD [Cast heat resisting nickel alloys for perspective aviation GTЕ] // Tekhnologiya legkikh splavov. 2007. №2. S. 6–16.
5. Echin A.B., Bondarenko Y.A. Structural features and properties of single-crystal Ni-based superalloy produced under conditions of variable temperature gradient on the solidification front // Trudy VIAM : elektron. nauch.-tehnich. zhurn. 2015. №8. St. 01. Available at: http://viam-works.ru (accessed: 07 July, 2016). DOI: 10.18577/2307-6046-2015-0-8-1-1.
6. Kablov E.N., Sidorov V.V., Kablov D.E., Rigin V.E., Goryunov A.V. Sovremennye tehnologii polucheniya prutkovyh zagotovok iz litejnyh zharoprochnyh splavov novogo pokoleniya [Modern technologies of receiving the bar stock preparations from foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. S. 97–105.
7. Shein E.A. Tendentsii v oblasti legirovaniya i mikrolegirovaniya zharoprochnykh monokristallicheskikh splavov na osnove nikelya (obzor) [Tendencies in the field of alloying and microalloying of heat resisting single-crystal alloys on the basis of nickel (review)] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2016. №3. St. 02. Available at: http://viam-works.ru (accessed: 07 July, 2016). DOI: 10.18557/2307-6046-2016-0-3-2-2.
8. Kablov E.N., Buntushkin V.P., Povarova K.B., Bazyleva O.A., Morozova G.I., Kazanskaya N.K. Malolegirovannye legkie zharoprochnye vysokotemperaturnye materialy na osnove intermetallida Ni3Al [The low-alloyed easy heat resisting high-temperature materials on the basis of Ni3Al intermetallic compound] // Metally. 1999. №1. S. 58–65.
9. Lomberg B.S., Ovsepjan S.V., Bakradze M.M. Osobennosti legirovanija i termicheskoj obrabotki zharoprochnyh nikelevyh splavov dlja diskov gazoturbinnyh dvigatelej no-vogo pokolenija [Features of alloying and thermal processing of heat resisting nickel alloys for disks of gas turbine engines of new generation] //Aviacionnye materialy i tehnologii. 2010. №2. S. 3–8.
10. Min P.G., Sidorov V.V. Rafinirovanie othodov zharoprochnogo nikelevogo splava ZhS32-VI ot primesi kremniya v usloviyah vakuumnoj indukcionnoj plavki [Refining of scraps of Ni-base superalloy ZhS32-VI to eliminate silicon impurity under conditions of vacuum induction melting] // Trudy VIAM : elektron. nauch.-tehnich. zhurn. 2014. №9. St. 01. Available at: http://viam-works.ru (accessed: 07 July, 2016).
11. GOST 6689.1–92. Nikel, splavy nikelevye i medno-nikelevye. Metody opredeleniya medi [Nickel, alloys nickel and copper-nickel. Methods of definition of copper]. M.: Izd-vo standartov, 1992. S. 1
12. Mirzaeva Kh.A., Shikhakhmedova Z.M., Babuev M.A. Opredelenie medi v alyuminievykh splavakh [Copper definition in aluminum alloys] // Vestnik Dagestanskogo nauchnogo tsentra. 2014. №54. S. 37–40.
13. GOST 6689.4–92. Nikel, splavy nikelevye i medno-nikelevye. Metody opredeleniya tsinka [Nickel, alloys nickel and copper-nickel. Methods of definition of zinc]. M.: Izd-vo standartov, 1992. S. 1
14. Pashadzhanov A.M., Rustamov N.Kh. Atomno-absorbtsionnoe opredelenie tsinka v mednykh splavakh [Nuclear and absorbing definition of zinc in copper alloys] // Zavodskaya laboratoriya. Diagnostika materialov. 2006. T. 72. №5. S. 14–16.
15. GOST 6689.13–92. Nikel, splavy nikelevye i medno-nikelevye. Metody opredeleniya myshyaka [Nickel, alloys nickel and copper-nickel. Methods of definition of arsenic]. M.: Izd-vo standartov, 1992. S. 2.
16. GOST 13047.25–2002. Nikel. Kobalt. Metody opredeleniya selena v nikele [Nickel. Cobalt. Methods of definition of selenium in nickel]. M.: Standartinform, 2002. S. 1
17. Moor C., Devos W., Guecheva M., Kobler J. Inductively coupled plasma mass spectrometry: a versatile tool for a variety of different tasks // Fresenius' Journal of Analytical Chemistry. 2000. Vol. 366. No. 2. P. 159–164.
18. Hu J., Wang H. Determination of Trace Elements in Super Alloy by ICP-MS // Mikrochim. Acta. 2001. Vol. 137. P. 149–155.
19. Pupyshev A.A., Epova E.N. Spektralnye pomekhi poliatomnykh ionov v metode mass-spektrometrii s induktivno svyazannoy plazmoy [Spectral hindrances of polynuclear ions in mass-spectrometry method with inductively connected plasma] // Analitika i kontrol'. 2001. T. 5. №4. S. 335–369.
20. Pupyshev A.A., Surikov V.T. Mass-spektrometriya s induktivno svyazannoy plazmoy. Obrazovanie ionov [Mass-spectrometry with inductively connected plasma. Formation of ions]. Ekaterinburg: UrO RAN, 2006. 276 s.
21. Leykin A.Yu., Yakimovich P.V. Sistemy podavleniya spektral'nykh interferentsiy v mass-spektrometrii s induktivno svyazannoy plazmoy [Systems of suppression of spectral interferences in mass-spectrometry with inductively connected plasma] // Zhurnal analiticheskoy khimii. 2012. T. 67. №8. S. 752–762.
22. Gao Y., Liu R. еt al. Application of chemical vapor generation in ICP-MS: A review // Chinа Sci. Bull. 2013. Vol. 58. No. 8. P. 1980–1991.
23. Nie X., Liang Y. Determination of trace elements in high purity nickel by high resolution induc-tively coupled plasma mass spectrometry // J. Cent. South Univ. 2012. Vol. 19. P. 2416−2420.
24. Pupyshev A.A., Danilova D.A. Ispolzovanie atomno-emissionnoy spektrometrii s induktivno svyazannoy plazmoy dlya analiza materialov i produktov chernoy metallurgii [Use of nuclear and emission spectrometry with inductively connected plasma for the analysis of materials and products of ferrous metallurgy] // Analitika i kontrol. 2007. T. 11. №2–3. S. 131–181.
25. Aries S., Valladon M. et al. A routine method for oxide and hydroxide interference correction in ICP-MS chemical analysis of environmental and geological samples // Geostandards Newsletter. 2000. Vol. 24. P. 19–31.
26. Yakubenko E.V., Voytkova Z.A., Chernikova I.I., Ermolaeva T.N. Mikrovolnovaya probopodgotovka dlya opredeleniya Si, P, V, Cr, Mn, Ni, Cu, W metodom AES-ISP v konstruktsionnykh stalyakh [Microwave test preparation for definition of Si, P, V, Cr, Mn, Ni, Cu, W nuclear power plant-ISP method in constructional stalyakh] // Zavodskaya laboratoriya. Diagnostika materialov. 2014. T. 80. №1. S. 12–15.
14.
№5, 2016
УДК 669.017
Lukina E.A.1, Korolyov V.A.1
Features of process of the selection laser synthesis with reference to cast alloys on the basis of nickel and Ni3Al intermetallic compound
The formation of track-structure in the crystallization under selective laser melting process of cast Ni-base superalloys and Ni3Al superalloys metal powders is reviewed in the article. Carried experiments has shown that the tracks are consist of the cells, which are joined in sub-grains. Their boundaries are often decorated of direct carbide and primary γ'-phase nets. It is established that crack formation due to internal stresses is carried on grain boundaries. It is shown that the heating of the building platform promotes to reducing of cracks amount. The further thermovacuum treatment and hot isostatic pressing provide formation of bulk material without cracks and with favorable morphology of γ'-phase.
Keywords: selective laser melting, intermetallic superalloys, Ni3Al, track structure, cell ctructure.
Reference List
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7. Nerush S.V., Evgenov A.G., Ermolaev A.S., Rogalev A.M. Issledovanie melkodispersnogo metal-licheskogo poroshka zharoprochnogo splava na nikelevoy osnove dlya lazernoy LMD-naplavki [Research of a fine-dispersed metal powder of a heat resisting alloy on a nickel basis for the laser LMD-welding] // Voprosy materialovedeniya. 2013. №4 (76). S. 98–107.
8. Nerush S.V., Evgenov A.G. Issledovanie melkodispersnogo metallicheskogo poroshka zharo-prochnogo splava marki EP648-VI primenitelno k lazernoj LMD-naplavke, a takzhe ocenka kachestva naplavki poroshkovogo materiala na nikelevoj osnove na rabochie lopatki TVD [Re-search of fine-dispersed metal powder of the heat resisting alloy of the EP648-VI brand for laser metal deposition (LMD) and also the assessment quality of welding of powder material on the nickel basis on working blades THP] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №3. St. 01. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2014-0-3-1-1.
9. Evgenov A.G., Rogalev A.M., Nerush S.V., Mazalov I.S. Issledovanie svojstv splava EP648, polu-chennogo metodom selektivnogo lazernogo splavleniya metallicheskih poroshkov [A study of properties of EP648 alloy manufactured by the selective laser sintering of metal powders] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 02. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2015-0-2-2-2.
10. Evgenov A.G., Rogalev A.M., Karachevtsev F.N., Mazalov I.S. Vliyanie goryachego izostatich-eskogo pressovaniya i termicheskoy obrabotki na svoystva splava EP648, sintezirovannogo metodom selektivnogo lazernogo splavleniya [Influence of hot isostatic pressing and thermal pro-cessing on properties of alloy EP648 synthesized by a method of a selective laser splavleniye] // Tekhnologiya mashinostroeniya. 2015. №9. S. 11–16.
11. Kisel V., Gulevich A. Itterbievye tverdotelnye lazernye sistemy [Ytterbium solid-state laser systems] // Fotonika. 2011. №2. S. 20–24.
12. Khomenko M.D., Niz'ev V.G., Miradze F.Kh., Grishaev R.V. Issledovaniya IPLIT RAN po modelirovaniyu lazernogo spekaniya metallicheskikh poroshkov [Researches Institute of problems of laser and information technologies of the Russian Academy of Sciences on modeling of laser agglomeration of metal powders] // Additivnye tekhnologii: nastoyashchee i budushchee: sb. dokl. Mezhdunar. nauch. konf. M.: VIAM, 2015. S. 6.
13. Nizev V.G., Miradze F.Kh. Chislennoe modelirovanie lazernogo spekaniya metallicheskikh poroshkov [Numerical modeling of laser agglomeration of metal powders] // Vestnik Rossiyskogo fonda fundamentalnykh issledovaniy. 2014. №3 (83). S. 58–67.
14. Yali Li, Dongdong Gu. Parametric analysis of fhermal behavior during selective laser smelting additive manufacturing of aluminum alloy powder // Materials and Design. 2014. Vol. 63. P. 856–867.
15. Metallovedenie i obrabotka tsvetnykh splavov [Metallurgical science and processing of color alloys]: sb. nauch. statey / pod red. A.F. Belova. M.: Nauka, 1992. 230 s
15.
№4, 2016
УДК 621.762
The use of welded and powder casting superalloys produced by FGUP «VIAM» for the repair of gas turbine engine components laser gas powder braze
In article aspects of use of domestic metal powders of the welded EP718 and foundry alloys of VZhL12U and VKNA-1VR to restore the geometry of laser gas turbine engine parts by braze. The morphology of the particles and the fractional composition of the applied powder materials. Are investigated influence of key parameters of a braze on geometry of the built-up material. The features of formation of structure of the deposited material, change the height of microhardness and base material. It is shown that the optimum exhaust braze modes provides a dense structure of dendritic structure without cracks, pores, neproplavov.
Keywords: laser gas powder braze, metal-powder composition, protective environment, dendritic structure, cellular structure, micro-hardness, the braze material
Reference List
1. Turichin G.A. Klimova O.V., Zemlyakov E.N. Tekhnologicheskie osnovy vysokoskorostnogo pryamogo lazernogo vyrashchivaniya izdeliy metodom geterofaznoy poroshkovoy metallurgii [Technological bases of high-speed direct laser cultivation of products method of heterophase powder metallurgy] // Fotonika. 2015. №4 (52). S. 68–83.
2. Fan Z., Wong B.S. Potentials and Challenges of NDE Methods in Additive Manufacturing // Proc. Pro-AM 2014. 2014. Paper 070. Р. 12.
3. Li L. Heat Transfer and Residual Stress Characteristics in Laser Additive Manufacturing by Powder Injection // Ibid. 2014. Р. 25.
4. Schmidt M. The Additive manufacturing in production: Challenges and opportunities // Proc. SPIE. 2-nd Int. Symp. on Laser 3D Manufacturing. 2015. No. 9353. P. 9353–2.
5. Hascoet J.Y. «Materials Science» Challenges in the Additive Manufacturing of Industrial Parts /
J.Y. Hascoet, S. Marya, M. Marya, V. Singh // Proc. Pro-AM 2014. 2014. Paper 037. P. 18.
6. Kablov E.N. Chto takoe innovatsii [What is the innovations] // Nauka i zhizn. 2011. №11. S. 16–21.
7. Kablov E.N., Ospennikova O.G., Lomberg B.S., Sidorov V.V. Prioritetnye napravleniya razvitiya tekhnologiy proizvodstva zharoprochnykh materialov dlya aviatsionnogo dvigatelestroeniya [The priority directions of development of production technologies of heat resisting materials for aviation engine-building] // Problemy chernoy metallurgii i materialovedeniya. 2013. №3. S. 47–54.
8. Kablov E.N. Tendentsii i orientiry innovatsionnogo razvitiya Rossii [Tendencies and reference points of innovative development of Russia]: sb. nauch.-inform. mater. 3-e izd. M.: VIAM, 2015. 720 s.
9. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33
10. Evgenov A.G., Rogalev A.M., Nerush S.V., Mazalov I.S. Issledovanie svojstv splava EP648, poluchennogo metodom selektivnogo lazernogo splavleniya metallicheskih poroshkov [A study of properties of EP648 alloy manufactured by the selective laser sintering of metal powders] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 02. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2015-0-2-2-2.
11. Evgenov A.G., Rogalev A.M., Karachevtsev F.N., Mazalov I.S. Vliyanie goryachego izostaticheskogo pressovaniya i termicheskoy obrabotki na svoystva splava EP648, sintezirovannogo metodom selektivnogo lazernogo splavleniya [Influence of hot isostatic pressing and thermal processing on properties of alloy EP648 synthesized by a method of a selective laser splavleniye] // Tekhnologiya mashinostroeniya. 2015. №9. S. 11–16.
12. Nerush S.V., Evgenov A.G., Ermolaev A.S., Rogalev A.M. Issledovanie melkodispersnogo metallicheskogo poroshka zharoprochnogo splava na nikelevoy osnove dlya lazernoy LMD-naplavki [Research of a fine-dispersed metal powder of a heat resisting alloy on a nickel basis for the laser LMD-welding] // Voprosy materialovedeniya. 2013. №4 (76). S. 98–107.
13. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitelno k lazernoj
LMD-naplavke [The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser LMD-welding] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №5. St. 04. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2014-0-5-4-4.
14. Evgenov A.G., Sukhov D.I., Nerush S.V., Rogalev A.M. Mekhanicheskie svoystva i struktura splava sistemy Ni–Cr–W–Mo–Al–Ti–Nb, poluchaemogo metodom selektivnogo lazernogo splavleniya [Mechanical properties and structure of an alloy of the Ni-Cr-W-Mo-Al-Ti-Nb system received by a method of a selective laser splavleniye] // Tekhnologiya mashinostroeniya. 2016. №3. S. 5–9.
15. Nerush S.V., Evgenov A.G. Issledovanie melkodispersnogo metallicheskogo poroshka zharo-prochnogo splava marki EP648-VI primenitelno k lazernoj LMD-naplavke, a takzhe ocenka kachestva naplavki poroshkovogo materiala na nikelevoj osnove na rabochie lopatki TVD [Research of fine-dispersed metal powder of the heat resisting alloy of the EP648-VI brand for laser metal deposition (LMD) and also the assessment quality of welding of powder material on the nickel basis on working blades THP] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №3. St. 01. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2014-0-3-1-1.
16. Ermolaev A.S., Ivanov A.M., Vasilev S.A. Klassifikatsiya defektov metallicheskikh materialov, sintezirovannykh metodom selektivnogo lazernogo splavleniya, i vozmozhnosti nerazrushayushchego kontrolya dlya ikh obnaruzheniya [Classification of defects of the metal materials synthesized by a method of a selective laser fusing, and possibility of nondestructive control for their detection] // Defektoskopiya. 2016. №1. S. 48–55.
2. Fan Z., Wong B.S. Potentials and Challenges of NDE Methods in Additive Manufacturing // Proc. Pro-AM 2014. 2014. Paper 070. Р. 12.
3. Li L. Heat Transfer and Residual Stress Characteristics in Laser Additive Manufacturing by Powder Injection // Ibid. 2014. Р. 25.
4. Schmidt M. The Additive manufacturing in production: Challenges and opportunities // Proc. SPIE. 2-nd Int. Symp. on Laser 3D Manufacturing. 2015. No. 9353. P. 9353–2.
5. Hascoet J.Y. «Materials Science» Challenges in the Additive Manufacturing of Industrial Parts /
J.Y. Hascoet, S. Marya, M. Marya, V. Singh // Proc. Pro-AM 2014. 2014. Paper 037. P. 18.
6. Kablov E.N. Chto takoe innovatsii [What is the innovations] // Nauka i zhizn. 2011. №11. S. 16–21.
7. Kablov E.N., Ospennikova O.G., Lomberg B.S., Sidorov V.V. Prioritetnye napravleniya razvitiya tekhnologiy proizvodstva zharoprochnykh materialov dlya aviatsionnogo dvigatelestroeniya [The priority directions of development of production technologies of heat resisting materials for aviation engine-building] // Problemy chernoy metallurgii i materialovedeniya. 2013. №3. S. 47–54.
8. Kablov E.N. Tendentsii i orientiry innovatsionnogo razvitiya Rossii [Tendencies and reference points of innovative development of Russia]: sb. nauch.-inform. mater. 3-e izd. M.: VIAM, 2015. 720 s.
9. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] //Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33
10. Evgenov A.G., Rogalev A.M., Nerush S.V., Mazalov I.S. Issledovanie svojstv splava EP648, poluchennogo metodom selektivnogo lazernogo splavleniya metallicheskih poroshkov [A study of properties of EP648 alloy manufactured by the selective laser sintering of metal powders] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №2. St. 02. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2015-0-2-2-2.
11. Evgenov A.G., Rogalev A.M., Karachevtsev F.N., Mazalov I.S. Vliyanie goryachego izostaticheskogo pressovaniya i termicheskoy obrabotki na svoystva splava EP648, sintezirovannogo metodom selektivnogo lazernogo splavleniya [Influence of hot isostatic pressing and thermal processing on properties of alloy EP648 synthesized by a method of a selective laser splavleniye] // Tekhnologiya mashinostroeniya. 2015. №9. S. 11–16.
12. Nerush S.V., Evgenov A.G., Ermolaev A.S., Rogalev A.M. Issledovanie melkodispersnogo metallicheskogo poroshka zharoprochnogo splava na nikelevoy osnove dlya lazernoy LMD-naplavki [Research of a fine-dispersed metal powder of a heat resisting alloy on a nickel basis for the laser LMD-welding] // Voprosy materialovedeniya. 2013. №4 (76). S. 98–107.
13. Evgenov A.G., Nerush S.V., Vasilenko S.A. Poluchenie i oprobovanie melkodispersnogo metallicheskogo poroshka vysokohromistogo splava na nikelevoj osnove primenitelno k lazernoj
LMD-naplavke [The obtaining and testing of the fine-dispersed metal powder of the high-chromium alloy on nickel-base for laser LMD-welding] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №5. St. 04. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2014-0-5-4-4.
14. Evgenov A.G., Sukhov D.I., Nerush S.V., Rogalev A.M. Mekhanicheskie svoystva i struktura splava sistemy Ni–Cr–W–Mo–Al–Ti–Nb, poluchaemogo metodom selektivnogo lazernogo splavleniya [Mechanical properties and structure of an alloy of the Ni-Cr-W-Mo-Al-Ti-Nb system received by a method of a selective laser splavleniye] // Tekhnologiya mashinostroeniya. 2016. №3. S. 5–9.
15. Nerush S.V., Evgenov A.G. Issledovanie melkodispersnogo metallicheskogo poroshka zharo-prochnogo splava marki EP648-VI primenitelno k lazernoj LMD-naplavke, a takzhe ocenka kachestva naplavki poroshkovogo materiala na nikelevoj osnove na rabochie lopatki TVD [Research of fine-dispersed metal powder of the heat resisting alloy of the EP648-VI brand for laser metal deposition (LMD) and also the assessment quality of welding of powder material on the nickel basis on working blades THP] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2014. №3. St. 01. Available at: http://www.viam-works.ru (accessed: March 23, 2016). DOI: 10.18577/2307-6046-2014-0-3-1-1.
16. Ermolaev A.S., Ivanov A.M., Vasilev S.A. Klassifikatsiya defektov metallicheskikh materialov, sintezirovannykh metodom selektivnogo lazernogo splavleniya, i vozmozhnosti nerazrushayushchego kontrolya dlya ikh obnaruzheniya [Classification of defects of the metal materials synthesized by a method of a selective laser fusing, and possibility of nondestructive control for their detection] // Defektoskopiya. 2016. №1. S. 48–55.
16.
№1, 2016
УДК 621.742.4
Ospennikova O.G.1, L.I. Rassohina1, P.I. Parfenovich1
Development of the compositions оf the model compositions of a new generation with improved characteristics for the manufacture of blades and other turbine engine parts
The results of studies of the development of the composition of the model composition of a new generation for the manufacture of lost wax models of parts of gas turbine engines were discussed. Experimental compositions of the model compositions were tasted and their physic-mechanical properties and rheological characteristics were studied.
The interaction of the model composition with the materials of ceramic forms, including the oxides of rare earth metals was studied. The ceramic forms were made by serial technology using the model composition MK-24. The ceramic forms were filled with alloy VZHL21 on the installation UPPF-U. Quality control of castings by non-destructive methods showed the absence of metallurgical defects.
The developed compositions fully meet of domestic and foreign counterparts, as evidenced by the test results. The following names were assigned to the model compositions: VIAM MK-1 (MK-24), VIAM MK-2 (MK-26), VIAM MK-L (VIAM-2MK).
Keywords: investment casting, model compositions, shell shape, polymeric resin, terephtalic acid, gas-turbine engine blade
Reference List
1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitija materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative development of VIAM Federal State Unitary Enterprise of GNTs Russian Federation on implementation «The strategic directions of development of materials and technologies of their processing for the period till 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33.
2. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn'. 2010. №4. S. 2–7.
3. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravlenija razvitija kon-strukcionnyh materialov i tehnologij ih pererabotki dlja aviacionnyh dvigatelej nastojashhego i budushhego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] // Avtomaticheskaja svarka. 2013. №10. S. 23–32.
4. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
5. Kablov E.N. Aviacionnoe materialovedenie: itogi i perspektivy [Aviation materials science: results and perspectives] // Vestnik Rossijskoj akademii nauk. 2002. T. 72. №1. S. 3–12.
6. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologija, pokrytija. 2-e izd. [Cast blades of gas turbine engines: alloys, technology, coverings. 2nd prod.] / pod obshh. red. E.N. Kablova. M.: Nauka, 2006. 632 s.
7. Proizvodstvo vysokotemperaturnyh lityh lopatok aviacionnyh GTD [Production of high-temperature cast blades of aviation GTЕ] / pod red. S.I. Jacyka. M.: Mashinostroenie, 1995. 256 s.
8. Kablov E.N. Materialy i tehnologii VIAM v konstrukcijah perspektivnyh dvigatelej razrabotki OAO «Aviadvigatel» [Materials and VIAM technologies in designs of perspective engines of development of JSC Aviadvigatel] // Permskie aviacionnye dvigateli. 2014. №31. S. 43–47.
9. Kablov E.N. Razrabotki VIAM dlja gazoturbinnyh dvigatelej i ustanovok [Development of VIAM for gas turbine engines and installations] // Kryl'ja Rodiny. 2010. №4. S. 31–33.
10. Ospennikova O.G., Kablov E.N., Shunkin V.N. Model'nye kompozicii na osnove sinteticheskih materialov dlja lit'ja lopatok GTD [Model compositions on the basis of synthetic materials for molding of blades of GTЕ] // Aviacionnye materialy i tehnologii. 2002. №3. S. 64–67.
11. Ospennikova O.G. Model'nye kompozicii na osnove sinteticheskih materialov dlja lit'ja po vyplavljaemym modeljam detalej GTD: avtoref. dis. … kand. tehn. Nauk [Model compositions on the basis of synthetic materials for investment casting of details of GTЕ: autoref. yew. … Cand.Tech.Sci.]. M. 2000. 32 s.
12. Ospennikova O.G. Issledovanie i razrabotka parametrov tehnologicheskogo processa izgotovlenija modelej iz model'nyh kompozicij na osnove sinteticheskih voskov [Research and development of parameters of technological process of manufacturing of models from model compositions on the basis of synthetic voskov] // Aviacionnye materialy i tehnologii. 2014. № 3. S. 18–21.
13. Ospennikova O.G., Kablov E.N., Shunkin V.N. Razrabotka i issledovanie plastifikatora dlja model'nyh kompozicij na osnove prirodnyh voskov [Development and plasticizer research for model compositions on the basis of natural voskov] / V sb.: Aviacionnye materialy i tehnologii. M.: VIAM. 2002. №3. S. 68–70.
14. Ospennikova O.G. Issledovanie vlijanija napolnitelej na svojstva i stabil'nost' model'nyh kompozicij, vybor optimal'nyh sostavov [Research of influence of fillers on properties and stability of model compositions, choice of optimum structures] // Aviacionnye materialy i tehnologii. 2014. № 3.
S. 14–17.
15. Kablov E.N., Demonis I.M., Deev V.V., Bondarenko O.A., Narskij A.R. Tehnologija udalenija model'nyh mass iz keramicheskih form dlja lit'ja po vyplavljaemym modeljam [Technology of removal of model masses from ceramic casting molds on melted models] // Litejnoe proizvodstvo. 2005. №3. S. 12–14.
2. Kablov E.N. Shestoj tehnologicheskij uklad [Sixth technological way] // Nauka i zhizn'. 2010. №4. S. 2–7.
3. Kablov E.N., Ospennikova O.G., Lomberg B.S. Strategicheskie napravlenija razvitija kon-strukcionnyh materialov i tehnologij ih pererabotki dlja aviacionnyh dvigatelej nastojashhego i budushhego [The strategic directions of development of constructional materials and technologies of their processing for aircraft engines of the present and the future] // Avtomaticheskaja svarka. 2013. №10. S. 23–32.
4. Kablov E.N. Strategicheskie napravlenija razvitija materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period till 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
5. Kablov E.N. Aviacionnoe materialovedenie: itogi i perspektivy [Aviation materials science: results and perspectives] // Vestnik Rossijskoj akademii nauk. 2002. T. 72. №1. S. 3–12.
6. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologija, pokrytija. 2-e izd. [Cast blades of gas turbine engines: alloys, technology, coverings. 2nd prod.] / pod obshh. red. E.N. Kablova. M.: Nauka, 2006. 632 s.
7. Proizvodstvo vysokotemperaturnyh lityh lopatok aviacionnyh GTD [Production of high-temperature cast blades of aviation GTЕ] / pod red. S.I. Jacyka. M.: Mashinostroenie, 1995. 256 s.
8. Kablov E.N. Materialy i tehnologii VIAM v konstrukcijah perspektivnyh dvigatelej razrabotki OAO «Aviadvigatel» [Materials and VIAM technologies in designs of perspective engines of development of JSC Aviadvigatel] // Permskie aviacionnye dvigateli. 2014. №31. S. 43–47.
9. Kablov E.N. Razrabotki VIAM dlja gazoturbinnyh dvigatelej i ustanovok [Development of VIAM for gas turbine engines and installations] // Kryl'ja Rodiny. 2010. №4. S. 31–33.
10. Ospennikova O.G., Kablov E.N., Shunkin V.N. Model'nye kompozicii na osnove sinteticheskih materialov dlja lit'ja lopatok GTD [Model compositions on the basis of synthetic materials for molding of blades of GTЕ] // Aviacionnye materialy i tehnologii. 2002. №3. S. 64–67.
11. Ospennikova O.G. Model'nye kompozicii na osnove sinteticheskih materialov dlja lit'ja po vyplavljaemym modeljam detalej GTD: avtoref. dis. … kand. tehn. Nauk [Model compositions on the basis of synthetic materials for investment casting of details of GTЕ: autoref. yew. … Cand.Tech.Sci.]. M. 2000. 32 s.
12. Ospennikova O.G. Issledovanie i razrabotka parametrov tehnologicheskogo processa izgotovlenija modelej iz model'nyh kompozicij na osnove sinteticheskih voskov [Research and development of parameters of technological process of manufacturing of models from model compositions on the basis of synthetic voskov] // Aviacionnye materialy i tehnologii. 2014. № 3. S. 18–21.
13. Ospennikova O.G., Kablov E.N., Shunkin V.N. Razrabotka i issledovanie plastifikatora dlja model'nyh kompozicij na osnove prirodnyh voskov [Development and plasticizer research for model compositions on the basis of natural voskov] / V sb.: Aviacionnye materialy i tehnologii. M.: VIAM. 2002. №3. S. 68–70.
14. Ospennikova O.G. Issledovanie vlijanija napolnitelej na svojstva i stabil'nost' model'nyh kompozicij, vybor optimal'nyh sostavov [Research of influence of fillers on properties and stability of model compositions, choice of optimum structures] // Aviacionnye materialy i tehnologii. 2014. № 3.
S. 14–17.
15. Kablov E.N., Demonis I.M., Deev V.V., Bondarenko O.A., Narskij A.R. Tehnologija udalenija model'nyh mass iz keramicheskih form dlja lit'ja po vyplavljaemym modeljam [Technology of removal of model masses from ceramic casting molds on melted models] // Litejnoe proizvodstvo. 2005. №3. S. 12–14.
17.
№1, 2016
УДК 669.14
Mikhaylov M.S.1
The study of carbide formation in middle-carbon high-strength steels
The paper examined the process of carbide formation and phase transformations in the medium-carbon high-strength steels for the agricultural industry. The research was performed by analysis of differential dilatometric curves and transmission electron microscopy.
Keywords: middle-carbon highstrength steel, carbides, diathometry, TEM.
Reference List
1. Agrosnabzhencheskaja kompanija OOO «JePF» [Agrosupplying company JSC EPF]. Available at: http://www.agrotambov.ru/texnika/pochvoobrabotka (accessed: December 15, 2015).
2. Monitoring sostojanija predprijatij inzhenerno-tehnologicheskoj infrastruktury APK po tehnicheskomu obsluzhivaniju i remontu otechestvennoj i importnoj sel'hoztehniki [Monitoring of condition of the enterprises of engineering and technological infrastructure of agrarian and industrial complex on technical maintenance and repair of domestic and import agricultural machinery] /pod red. V.I. Chernoivanov. M.: Minselhoz Rossii, 2009. 98 s.
3. Strategija razvitija sel'skohozjajstvennogo mashinostroenija Rossii do 2020 goda [Strategy of development of agricultural mechanical engineering of Russia till 2020] // Rossijskaja associacija proizvoditelej selhoztehniki. Available at: http://www.rosagromash.ru/attachments/Development Strategy.doc (accessed: December 15, 2015).
4. Rjabov V.V., Hlusova E.I., Golosienko S.A., Motovilina G.D. Novye stali dlja selskohozjajstvennogo mashinostroenija [New became for agricultural mechanical engineering] // Metallurg. 2015. №6. S. 59–65.
5. Pacyna J. Dilatometric investigations of phase transformations at heating and cooling of hardened, unalloyed, high-carbon steel // Journal of Achievements in Materials and Manufacturing Engineering. 2011. V. 46. Issue 1. P. 7–17.
6. Grinberg E.M., Alekseev A.A. Rentgenograficheskoe issledovanie nizkotemperaturnogo raspada martensita zakalennoj sredneuglerodistoj stali [Radiographic research of low-temperature disintegration of martensite of the tempered medium carbon steel] // Voprosy materialovedenija. 2015. №3 (83). C. 26–29.
2. Monitoring sostojanija predprijatij inzhenerno-tehnologicheskoj infrastruktury APK po tehnicheskomu obsluzhivaniju i remontu otechestvennoj i importnoj sel'hoztehniki [Monitoring of condition of the enterprises of engineering and technological infrastructure of agrarian and industrial complex on technical maintenance and repair of domestic and import agricultural machinery] /pod red. V.I. Chernoivanov. M.: Minselhoz Rossii, 2009. 98 s.
3. Strategija razvitija sel'skohozjajstvennogo mashinostroenija Rossii do 2020 goda [Strategy of development of agricultural mechanical engineering of Russia till 2020] // Rossijskaja associacija proizvoditelej selhoztehniki. Available at: http://www.rosagromash.ru/attachments/Development Strategy.doc (accessed: December 15, 2015).
4. Rjabov V.V., Hlusova E.I., Golosienko S.A., Motovilina G.D. Novye stali dlja selskohozjajstvennogo mashinostroenija [New became for agricultural mechanical engineering] // Metallurg. 2015. №6. S. 59–65.
5. Pacyna J. Dilatometric investigations of phase transformations at heating and cooling of hardened, unalloyed, high-carbon steel // Journal of Achievements in Materials and Manufacturing Engineering. 2011. V. 46. Issue 1. P. 7–17.
6. Grinberg E.M., Alekseev A.A. Rentgenograficheskoe issledovanie nizkotemperaturnogo raspada martensita zakalennoj sredneuglerodistoj stali [Radiographic research of low-temperature disintegration of martensite of the tempered medium carbon steel] // Voprosy materialovedenija. 2015. №3 (83). C. 26–29.
18.
№6, 2015
УДК 620.193
Choice of materials for closing valves in the conditions of oil refining
The material choice for the equipment working under the influence of hostile environment, pressure and temperatures assumes integrated approach to tests. In this work steel 20Х13 researches for the purpose of assessment of possibility of its application for manufacturing of valves maintained in the conditions of oil refining are conducted.
Reference List
1. ST CKBA 005.1–2003 Armatura truboprovodnaja. Metally, primenjaemye v armaturostroenii. Chast' 1. Osnovnye trebovanija k vyboru materialov [Armature pipeline. The metals applied in armaturostroyeniye. Part 1. The main requirements to choice of materials].
2. GOST R 55509–2013 Armatura truboprovodnaja. Metally, primenjaemye v armaturostroenii. Osnovnye trebovanija k vyboru materialov [Armature pipeline. The metals applied in armaturostroyeniye. The main requirements to choice of materials].
3. ST CKBA 005.2–2004 Armatura truboprovodnaja. Metally, primenjaemye v armaturostroenii. Chast' 2. Spravochnye dannye o svojstvah materialov [Armature pipeline. The metals applied in armaturostroyeniye. Part 2. Help data on properties of materials].
4. ST CKBA 016–2005 Armatura truboprovodnaja. Termicheskaja obrabotka detalej, zagotovok i svarnyh sborok iz vysokolegirovannyh stalej, korrozionnostojkih i zharoprochnyh splavov [Armature pipeline. Thermal processing of details, preparations and welded assemblies from high-alloy steels, corrosion-resistant and hot strength alloys].
5. PB 03-585–03 Pravila ustrojstva i bezopasnoj jekspluatacii tehnologicheskih truboprovodov [Rules for the Construction and Safe Operation of process pipelines].
6. OST 26-07-2071–87 Armatura truboprovodnaja iz stalej, stojkih k sul'fidnomu korrozionnomu rastreskivaniju. Obshhie tehnicheskie uslovija [Armature pipeline from steels, resistant to sulfide corrosion cracking. General specifications].
7. Belous V.Ja., Gurvich L.Ja., Zhirnov A.D. Korrozionnoe rastreskivanie vysokoprochnyh nerzhavejushhih stalej i ego diagnostirovanie [Corrosion cracking of high-strength stainless steels and its diagnosing]. URL: http://viam.ru/public/index.php?year=1996
8. Ahmetov S.A. Tehnologija glubokoj pererabotki nefti i gaza [Technology of deep oil refining and gas]: Uchebnoe posobie dlja vuzov. Ufa: Gilem. 2002. 672 s.
9. Filimonova E.I. Osnovy tehnologii pererabotki nefti [Oil refining technology bases]: Uchebnoe posobie. Jaroslavl': Izd-vo JaGTU. 2010. 171 s.
10. ST CKBA 053–2008 Armatura truboprovodnaja. Naplavka i kontrol' kachestva naplavlennyh poverhnostej. Tehnicheskie trebovanija [Armature pipeline. Welding and quality control of naplavlenny surfaces. Technical requirements].
11. Chigal V. Mezhkristallitnaja korrozija nerzhavejushhih stalej [Mezhkristallitny corrosion of stainless steels]: Per. s chesh. M.: Himija. 1969. 232 s.
12. Davydkin M.V., Zolotenin G.G. Ustanovka dlja korrozionnyh issledovanij pri vysokih temperaturah i davlenijah [Installation for corrosion researches at high temperatures and pressure] //Himicheskaja tehnika. 2012. №4. S. 42.
2. GOST R 55509–2013 Armatura truboprovodnaja. Metally, primenjaemye v armaturostroenii. Osnovnye trebovanija k vyboru materialov [Armature pipeline. The metals applied in armaturostroyeniye. The main requirements to choice of materials].
3. ST CKBA 005.2–2004 Armatura truboprovodnaja. Metally, primenjaemye v armaturostroenii. Chast' 2. Spravochnye dannye o svojstvah materialov [Armature pipeline. The metals applied in armaturostroyeniye. Part 2. Help data on properties of materials].
4. ST CKBA 016–2005 Armatura truboprovodnaja. Termicheskaja obrabotka detalej, zagotovok i svarnyh sborok iz vysokolegirovannyh stalej, korrozionnostojkih i zharoprochnyh splavov [Armature pipeline. Thermal processing of details, preparations and welded assemblies from high-alloy steels, corrosion-resistant and hot strength alloys].
5. PB 03-585–03 Pravila ustrojstva i bezopasnoj jekspluatacii tehnologicheskih truboprovodov [Rules for the Construction and Safe Operation of process pipelines].
6. OST 26-07-2071–87 Armatura truboprovodnaja iz stalej, stojkih k sul'fidnomu korrozionnomu rastreskivaniju. Obshhie tehnicheskie uslovija [Armature pipeline from steels, resistant to sulfide corrosion cracking. General specifications].
7. Belous V.Ja., Gurvich L.Ja., Zhirnov A.D. Korrozionnoe rastreskivanie vysokoprochnyh nerzhavejushhih stalej i ego diagnostirovanie [Corrosion cracking of high-strength stainless steels and its diagnosing]. URL: http://viam.ru/public/index.php?year=1996
8. Ahmetov S.A. Tehnologija glubokoj pererabotki nefti i gaza [Technology of deep oil refining and gas]: Uchebnoe posobie dlja vuzov. Ufa: Gilem. 2002. 672 s.
9. Filimonova E.I. Osnovy tehnologii pererabotki nefti [Oil refining technology bases]: Uchebnoe posobie. Jaroslavl': Izd-vo JaGTU. 2010. 171 s.
10. ST CKBA 053–2008 Armatura truboprovodnaja. Naplavka i kontrol' kachestva naplavlennyh poverhnostej. Tehnicheskie trebovanija [Armature pipeline. Welding and quality control of naplavlenny surfaces. Technical requirements].
11. Chigal V. Mezhkristallitnaja korrozija nerzhavejushhih stalej [Mezhkristallitny corrosion of stainless steels]: Per. s chesh. M.: Himija. 1969. 232 s.
12. Davydkin M.V., Zolotenin G.G. Ustanovka dlja korrozionnyh issledovanij pri vysokih temperaturah i davlenijah [Installation for corrosion researches at high temperatures and pressure] //Himicheskaja tehnika. 2012. №4. S. 42.
19.
№6, 2015
УДК 669.245'1:620.178.38
STRUCTURAL CHANGES IN ALLOY EK-61 IN THE CONDITIONS
OF CYCLIC DEFORMATION AT ELEVATED TEMPERATURE
It has been shown that at high cyclic deformation at elevated temperatures in high-alloyed iron-nickel superalloy EK-61are forming crystallographically oriented lamellar preciptations identified as -phase Ni3Nb. Generation of -phase precipitates occurs at grain boundaries and incoherent interphase boundaries of carbides (Nb, Ti) C. Revealed that more -phase observed in samples with a high content of niobium within the brand EK-61. Fatigue tests and subsequent structural studies have proofed a decrease of fatigue limit in samples with a high content of -phase.
Keywords: ageing, instability of structure, over ageing, cyclic deformation, fatigue limit.
Reference List
1. Коррозионностойкие, жаростойкие и высокопрочные стали и сплавы. Справочник /Под ред.
Б.С. Литвака. М.: ПРОМЕТ – сплав. 2008. 333 с.
2. Риттер А.М., Брайент К.Л. Влияние частиц вторых фаз на разрушение в конструкционных сплавах /В кн. Охрупчивание конструкционных сталей и сплавов. М.: Металлургия. 1988. 552 с.
3. Han Y., Deb P., Chaturvedi M.C. //Met. Sci. 1982. V. 16. P. 555.
4. Браун Е.Е., Музика Д.Р. Сплавы на железоникелевой основе /В кн. Суперсплавы II. Кн. 1. Жаропрочные материалы для аэрокосмических и промышленных энергоустановок. М.: Металлургия. 1995. 384 с.
5. Sullivan C.P., Donachie M.J. //J. Met. Eng. Q. 1971. V. 11. P. 1.
6. Жаропрочные сплавы для газовых турбин: Материалы Международной конф. /Под ред. Д. Котсорадиса, П. Феликса, Х. Фишмайстера и др. М.: Металлургия. 1981. 480 с.
7. Fournier D., Pineau A. Low cycle fatigue behaviour of Inconel 718 at 238 K and 823 K //Metal. Trans. A. 1977. V. 8. P. 1095.
8. Kirkman I. //JISI. 1969. V. 207. P. 1612.
Б.С. Литвака. М.: ПРОМЕТ – сплав. 2008. 333 с.
2. Риттер А.М., Брайент К.Л. Влияние частиц вторых фаз на разрушение в конструкционных сплавах /В кн. Охрупчивание конструкционных сталей и сплавов. М.: Металлургия. 1988. 552 с.
3. Han Y., Deb P., Chaturvedi M.C. //Met. Sci. 1982. V. 16. P. 555.
4. Браун Е.Е., Музика Д.Р. Сплавы на железоникелевой основе /В кн. Суперсплавы II. Кн. 1. Жаропрочные материалы для аэрокосмических и промышленных энергоустановок. М.: Металлургия. 1995. 384 с.
5. Sullivan C.P., Donachie M.J. //J. Met. Eng. Q. 1971. V. 11. P. 1.
6. Жаропрочные сплавы для газовых турбин: Материалы Международной конф. /Под ред. Д. Котсорадиса, П. Феликса, Х. Фишмайстера и др. М.: Металлургия. 1981. 480 с.
7. Fournier D., Pineau A. Low cycle fatigue behaviour of Inconel 718 at 238 K and 823 K //Metal. Trans. A. 1977. V. 8. P. 1095.
8. Kirkman I. //JISI. 1969. V. 207. P. 1612.
20.
№4, 2015
УДК 621.762.55
O.V. Vasileva1, P.A. Kuznetcov1, V.V. Bobyr1
STRUCTURE AND PROPERTIES OF STAINLESS STEEL 316L, 410L, 17-4 PH, MANUFACTURED BY SELECTIVE LASER MELTING PROCESS
Technologies of additive manufacturing widely used in various fields of industry. In this article the results of structure and mechanical properties research of stainless steels different grades manufactured by SLM are presented. In comparsion to the traditional technologies, there is a trend to increase strength and decrease ductility.
Keywords: additive manufacturing, selective laser melting, stainless steel powders.
Reference List
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